UV Curing Systems & Equipment

Unleashing Efficiency and Precision: A Deep Dive into UV Curing Machines for Modern Manufacturing

In the fast-paced world of manufacturing, efficiency, precision, and reliability are paramount. One technology that has revolutionized various industries is UV curing. This process, utilizing ultraviolet light to rapidly cure adhesives, coatings, and inks, offers significant advantages over traditional curing methods. This comprehensive guide explores the benefits of UV curing machines for manufacturers and professionals, and how InCure’s line of adhesives and equipment can elevate your projects.

Understanding the Power of UV Curing

UV curing is a photochemical process where high-intensity ultraviolet light initiates a chemical reaction in a specially formulated material, causing it to solidify or “cure” almost instantly. This process offers several key advantages:

Speed and Efficiency: UV curing drastically reduces curing times, often from hours to seconds, leading to increased production throughput and reduced cycle times.
Enhanced Bond Strength: UV-cured adhesives create strong, durable bonds with excellent adhesion to various substrates, including plastics, glass, metals, and composites.
Precise Control: UV curing allows for precise control over the curing process, ensuring consistent and repeatable results.
Reduced Waste: The rapid curing process minimizes material waste and reduces the need for extensive post-processing.
Environmentally Friendly: Many UV-curable materials are solvent-free, reducing volatile organic compound (VOC) emissions and promoting a cleaner manufacturing environment.

Improved Product Quality: Consistent curing leads to improved product quality, reducing defects and rework.

NEWGEN^TM C9000 UV Conveyor

Configuration	Incure C9000 with L3018	Incure C9000 with L1044	Incure C9000 with F100x1AB	Incure C9000 with F200x1AB	Incure C9000 with F400x1AC	Incure C9000 with F500x1AC
Type of Lamp	LED Beam		ARC Flood			ARC Focused
Intensity @2.5″ Distance UVA(UVV) mW/cm²	2,500 (3,000)	1,800 (87)	154 (141)	223(215)	312 (287)	436 (390)
Intensity Adjustment	Yes	Yes	No	Yes	No	No
Curing Energy (belt speed) @ 1.5 feet/min (min) @ 6.0 feet/min (nominal) @ 12.0 feet/min (max)	UVA (UVV) mJ/cm² 8,400 (10,000) 2,100 (2,500) 1,050 (1,250)	UVA (UVV) mJ/cm² 24,000 (1,100) 6,000 (300) 3,000 (145)	UVA (UVV) mJ/cm² 4,200 (4,000) 1,050 (1,000) 525 (500)	UVA (UVV) mJ/cm² 8,900 (8,600) 2,200 (2,100) 1,100 (1,050)	UVA (UVV) mJ/cm² 10,400 (9,500) 2,600 (2,300) 1,300 (1,190)	UVA (UVV) mJ/cm² 5,900 (5,500) 1,490 (1,400) 740 (690)
Optional Wavelengths	365, 395, 405	365, 395, 405	320, 365	320, 365	254, 365	254, 365
Recommended Working Distance	1.5″ -3″	0.2″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″
Expected Bulb Life	>20,000 hrs	>20,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs
Intensity Decay over Life	20%	20%	45%	45%	45%	45%
Maximum Part Cure Width Exposure Width	8″ 1″	4″ 4″	8″ 6″	8″ 6″	5″ 5″	5″ 3″
Stand-Alone Configuration	Yes	Yes	Yes	Yes	Yes	Yes
Dynamic Uniformity	0.9 @ 3.0″ distance	0.9 @ 3.0″ distance	0.78 @ 3.0″ distance	0.78 @ 3.0″ distance	0.79 @ 3.0″ distance	0.79 @ 3.0″ distance
Temperature Management	Air-cool	Air-cool	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust
Power Input	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging
External Control Port	PLC/RS232/Foot Switch	PLC/RS232/Foot Switch	None	None	None	None
Light Source Dimension Power Supply Dimension Conveyor Dimension	10.3″ x 3.6″ x 4″ (2.5Kg) 13″ x 9″ x 5.1″ (6.6Kg) 54″ x 14″ x 12″	5.1″ x 5.1″ x 6.3″ 13″ x 9″ x 5.1″ 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″
Conveyor Curing Height	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″
Belt Width	9″	9″	9″	9″	9″	9″
Ordering Part Number	C9000-1xL3018-365 C9000-1xL3018-385 C9000-1xL3018-405	C9000-1xL1044-365 C9000-1xL1044-385 C9000-1xL1044-405	C9000-F100x1AB C9000-F100x2A C9000-F100x2B	C9000-F200x1AB C9000-F200x2A C9000-F200x2B	C9000-F400x1AC C9000-F400x2A C9000-F400x2C	C9000-F500x1AC C9000-F500x2A C9000-F500x2C

Applications of UV Curing Machines Across Industries

UV curing machines find applications in a wide range of industries, including:

Electronics: Bonding components, encapsulating sensitive electronics, and coating printed circuit boards (PCBs).
Medical Devices: Assembling medical devices, bonding catheters, and coating medical instruments.
Automotive: Bonding automotive components, coating interior and exterior parts, and sealing headlights.
Printing and Packaging: Curing inks and coatings on labels, packaging materials, and printed products.
Optical and Photonics: Bonding lenses, prisms, and optical fibers.
Aerospace: Bonding composite materials, sealing aircraft components, and coating surfaces.
General Manufacturing: anywhere fast, strong and precise bonding is needed.

Selecting the Right UV Curing Machine

Choosing the right UV curing machine is crucial for achieving optimal results. Consider the following factors:

Wavelength and Intensity: The specific UV wavelength and intensity required depend on the type of material being cured.
Curing Area and Geometry: The size and shape of the curing area should match the dimensions of the parts being processed.
Lamp Type: Different lamp types, such as arc lamps, LED lamps, and microwave lamps, offer varying advantages in terms of intensity, lifespan, and energy efficiency.
Control and Automation: Advanced control systems and automation features can enhance process consistency and efficiency.
Cooling System: Effective cooling is essential for maintaining lamp performance and preventing overheating.
Safety Features: Ensure the machine incorporates appropriate safety features to protect operators from UV radiation.