Measurement & Monitoring | Online Monitoring Systems

EIT’s On-Line Systems provide continuous UV intensity feedback for precise process control. Ideal for challenging applications where traditional radiometers are impractical. Detect changes in UV output, optimize curing, and reduce scrap.

EIT On-Line System Components:

The system comprises two key components:

  • EIT Compact Sensor: An extremely durable, sealed sensor designed for harsh UV environments. Available for both LED and broadband UV sources. EIT and our representatives can assist you in selecting the optimal optic response, housing shape, aperture size, and mounting location based on your specific UV source and application.

  • EIT DIN Rail Signal-Conditioning Unit: Works in conjunction with the Compact Sensor to provide a 0-10 volt or 4-20 milliamp signal proportional to real-time UV intensity. This signal integrates seamlessly with PLCs or displays for easy monitoring. The DIN Rail unit also enables configurable low-limit alarms and relay control for automated process adjustments.

Why Choose EIT On-Line UV Monitoring?

EIT On-Line Systems are the ideal solution for situations where:

  • Space is limited: Compact sensors fit where radiometers can’t.
  • Obstacles are present: Monitor UV intensity despite obstacles like arms, rollers, or blades.
  • Sources are inaccessible: Monitor enclosed, hard-to-reach, or high-mounted UV sources.
  • Multiple sources are used: Track the performance of multiple UV sources simultaneously.
  • Production speeds are high: Real-time monitoring eliminates manual measurements on fast-moving lines.
  • UV conditions fluctuate: Monitor rapid changes in UV intensity due to off-gassing or contamination.
  • Product quality is critical: Prevent costly scrap by detecting subtle shifts in UV output.
  • Continuous validation is required: Maintain consistent UV conditions for critical processes.
  • Process windows are tight: Ensure UV intensity remains within precise parameters.

Applications:

EIT On-Line Monitoring Systems are used in diverse industries, including:

  • Web presses
  • Fiber optic draw towers
  • Hard drive manufacturing
  • Printing
  • Medical applications

Benefits of Real-Time UV Monitoring:

  • Early Issue Detection: Identify gradual (source aging) or sudden (equipment malfunction) changes in UV intensity before they impact product quality.
  • Proactive Maintenance: Schedule maintenance based on real-time data, minimizing downtime and maximizing efficiency.
  • Improved Product Quality: Ensure consistent UV dosage for optimal curing, bonding, and other UV-dependent processes.
  • Reduced Scrap & Rework: Prevent costly errors by monitoring UV intensity and taking corrective action promptly.
  • Increased Profitability: Optimize production processes and minimize waste for improved bottom-line performance.

Relative vs. Absolute Intensity:

The On-Line Monitoring System measures relative intensity, allowing you to track changes in UV output over time. While it doesn’t provide an absolute (W/cm²) value, it effectively detects both gradual (source aging) and sudden (equipment malfunction) changes in UV intensity, enabling timely intervention. It can be used as the sole means of UV process control or in conjunction with an EIT NIST-traceable UV radiometer.

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What Does a UV Radiometer Do? Your Guide to Understanding UV Measurement

UV radiometers measure the intensity and dose of ultraviolet (UV) radiation, crucial for applications from disinfection and sterilization to UV curing and safety monitoring. Learn about different types and how to choose the right one for your needs.

Ultraviolet (UV) radiation is a powerful tool used in various applications, from disinfecting water and sterilizing medical equipment to curing inks and treating certain skin conditions. But how do we know how much UV energy is being emitted? That’s where a UV radiometer comes in. This blog post will explain what a UV radiometer does, why it’s important, and the different types available.

What is a UV Radiometer?

A UV radiometer is an instrument used to measure the intensity or dose of ultraviolet (UV) radiation. Think of it as a light meter specifically designed for UV light. It tells you how much UV energy is present in a given area or being emitted by a UV source.

Key Terms Explained:

  • UV Intensity (Irradiance): This measures the amount of UV power falling on a surface per unit area. It’s typically measured in Watts per square centimeter (W/cm²) or milliwatts per square centimeter (mW/cm²). Think of it as the “brightness” of the UV light.
  • UV Dose (Radiant Exposure): This measures the total amount of UV energy received by a surface over a specific period. It’s calculated by multiplying the UV intensity by the exposure time. It’s typically measured in Joules per square centimeter (J/cm²) or millijoules per square centimeter (mJ/cm²). Think of it as the total “amount” of UV light the surface received.

What a UV Radiometer Measures:

A UV radiometer can measure either UV intensity or UV dose, depending on the type of radiometer and how it’s used. Some radiometers can even measure both.

Why is UV Measurement Important?

Accurate UV measurement is crucial for several reasons:

  • Ensuring Effective Disinfection/Sterilization: In applications like water treatment or medical sterilization, knowing the UV dose ensures that the process is effective in killing harmful microorganisms. Too little UV light might not be sufficient, while too much could be wasteful or even damaging.
  • Controlling UV Curing Processes: In manufacturing, UV curing is used to harden inks, coatings, and adhesives. Precise UV dose control is essential for achieving the desired product quality and consistency.
  • Protecting People and Materials: Overexposure to UV radiation can be harmful. UV radiometers are used to monitor UV levels in workplaces and ensure that safety limits are not exceeded. They are also used to assess the UV degradation of materials.
  • Optimizing UV System Performance: Regular UV measurements can help track the performance of UV lamps and systems, indicating when they need maintenance or replacement.
  • Research and Development: UV radiometers are essential tools for researchers studying the effects of UV radiation on various materials and organisms.

Types of UV Radiometers:

UV radiometers come in various forms, each designed for specific applications:

  • Broadband UV Radiometers: These measure UV radiation across a broad range of wavelengths.
  • Narrowband UV Radiometers: These are designed to measure UV radiation within a specific wavelength range, such as UV-C (germicidal UV) or UVA (used in tanning beds).
  • UV Dose Meters: These integrate UV intensity over time to directly display the UV dose.
  • Portable UV Radiometers: These handheld devices are convenient for field measurements and on-site assessments.
  • Fixed UV Monitoring Systems: These are permanently installed to continuously monitor UV levels in a specific area.

Choosing the Right UV Radiometer:

The best UV radiometer for your needs will depend on the specific application and the type of UV radiation you’re measuring. Consider factors such as:

  • Wavelength range: Match the radiometer’s wavelength sensitivity to the UV source you’re measuring.
  • Intensity range: Ensure the radiometer can measure the expected UV intensity levels.
  • Accuracy and calibration: Look for a radiometer with high accuracy and traceable calibration.
  • Portability and ease of use: Choose a device that is convenient to use in your specific setting.
  • Cost: UV radiometers range in price. Set a budget before you start shopping.

Conclusion:

UV radiometers are indispensable tools for anyone working with UV radiation. They provide the essential measurements needed to ensure effective disinfection, control manufacturing processes, protect people and materials, and optimize UV system performance. Understanding what a UV radiometer does and the different types available will help you choose the right instrument for your specific needs.

Contact us today to learn more about UV intensity meters and how we can help you achieve your project goals.

Visit www.blazeasia.com to learn more or request a quote.


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UV Light Meter

Introduction:

Accurate measurement of UV light intensity is crucial in various applications, including scientific research, industrial processes, and environmental monitoring. Whether you’re studying the effects of UV radiation on materials, ensuring proper curing of UV-sensitive adhesives, or monitoring UV exposure levels for safety purposes, precise and reliable UV intensity measurements are essential. Blaze Technology offers a range of high-performance UV light intensity meters designed to deliver accurate and reliable measurements in diverse settings.

The Importance of Accurate UV Intensity Measurements:

  • Scientific Research: Accurately measure UV radiation for studies in fields like photochemistry, biology, and materials science.
  • Industrial Applications:
    • Monitor and control UV curing processes in manufacturing, ensuring consistent and reliable product quality.
    • Optimize UV disinfection processes in healthcare, food processing, and water treatment.
  • Environmental Monitoring:
    • Monitor UV radiation levels for environmental studies and assess potential risks to human health and the environment.
    • Evaluate the effectiveness of UV-protective measures, such as sunscreen and protective clothing.
  • Quality Control:
    • Ensure consistent and reliable UV exposure for various industrial processes, such as UV curing and sterilization.

      Blaze Technology offers a range of high-precision UV intensity meters, including:
      • Broadband UV Meters: Measure UV radiation across a wide range of wavelengths.
      • Narrowband UV Meters: Measure UV radiation within specific wavelength ranges.
      • Radiometers: Measure the total radiant power of UV radiation.
  • Advanced Features:
    • High sensitivity and accuracy for precise measurements.
    • Fast response time for real-time monitoring.
    • Data logging capabilities for long-term monitoring and analysis.
    • User-friendly interfaces for easy operation and data interpretation.
  • Customized Solutions:
    • We can customize solutions to meet your specific measurement requirements, including calibration and calibration traceability.
    • Our team can provide guidance on selecting the right meter for your application and assist with data interpretation.

Contact us today to learn more about UV intensity meters and how we can help you achieve your project goals.

Visit www.blazeasia.com to learn more or request a quote.


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