UV Curing Conveyor Systems: Fast, Efficient, High-Volume Production

The world of light-curable materials demands efficient and scalable solutions for production environments. The NewGenTM C9000 UV Light Curing Conveyor Systems by Incure emerge as a frontrunner, offering a compelling combination of compact design, high versatility, and advanced features to seamlessly integrate into your workflow. Let’s explore the advantages, diverse applications, and key factors to consider when choosing the C9000 to streamline your high-volume curing processes.

Advantages of the NewGenTM C9000 UV Light Curing Conveyor Systems:

  • Compact Design: The C9000’s space-saving design makes it ideal for maximizing production floor space, even in smaller facilities.
  • Highly Versatile: The C9000 can be configured with single or dual high-intensity lamps, allowing for adaptability to various curing requirements. Additionally, the lamps can be detached and used as stand-alone systems for added flexibility.
  • Adjustable Lamp Height: The C9000’s adjustable lamp height (from 1.5 to 5 inches) ensures optimal curing for a wide range of part sizes and geometries.
  • Variable Speed Control: The variable speed motor with a velocity regulating drive allows for precise control of the conveyor belt speed (up to 12 ft/min) to accommodate different curing times and material requirements.
  • Optional Intelligent iPatrol UMS: This advanced monitoring system utilizes sensors to monitor UV lamp output in real-time, triggering alarms if the power falls outside the preset range. This ensures consistent curing quality and prevents potential production issues.

Applications of the NewGenTM C9000 UV Light Curing Conveyor Systems:

  • High-Volume Production Lines: The C9000 is ideal for seamlessly integrating into existing production lines, enabling efficient and continuous curing of light-curable materials.
  • Automotive Industry: Curing adhesives, coatings, and sealants on automotive components.
  • Electronics Manufacturing: Curing UV-curable adhesives and coatings used in electronics assembly.
  • Medical Device Manufacturing: Curing adhesives for bonding medical devices and components.
  • Printing Industry: Curing UV-curable inks and coatings on printed materials.
  • Furniture Manufacturing: Curing UV-curable finishes and coatings on furniture components.

Choosing the Right C9000 UV Light Curing Conveyor System:

Selecting the most suitable C9000 configuration requires careful consideration of several factors:

  • Production Volume: Evaluate your production volume to determine the optimal conveyor belt length and system capacity.
  • Curing Requirements: Consider the specific curing times and lamp intensity needed for the materials you’ll be using.
  • Part Size and Geometry: The adjustable lamp height and potential for single or dual lamps should accommodate the size and shape of your parts.
  • Integration Needs: Assess how the C9000 will integrate into your existing production line layout.
  • Monitoring Requirements: Decide if the optional Intelligent iPatrol UMS is necessary for your quality control and production monitoring needs.

Conclusion:

The C9000 UV Light Curing Conveyor Systems offer a compelling solution for manufacturers seeking to streamline high-volume curing processes. By understanding its advantages, diverse applications, and key selection criteria, you can determine if the C9000 is the right tool to elevate your production efficiency, ensure consistent curing quality, and achieve optimal results in various industries.

Ensure peak performance in your industry/application with regular maintenance or an upgrade to Incure UV conveyor system. Enhance efficiency and extend longevity. Browse Replacement Parts or View Upgrade Solutions. Contact Us for personalized guidance and tailored recommendations. Visit www.incurelab.com to learn more or request a quote.

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High-Power LED Curing for Advanced Manufacturing: Unveiling the L1044

The Incure L1044 LED Curing System offers manufacturers an efficient and cost-effective solution for light curing. Available in 365nm, 385nm, and 405nm configurations, it provides high intensity, versatility, and affordability. Ideal for small and large-scale production, it caters to various applications, including adhesive curing, coating applications, and electronics manufacturing.

Introduction:

Manufacturers seeking efficient and cost-effective light-curing solutions can find a powerful ally in the Incure L1044 LED Curing System. Available in 365nm, 385nm, and 405nm configurations, this system offers a compelling combination of high intensity, versatility, and affordability. Let’s explore the advantages, applications, and key considerations for choosing the L1044 to elevate your production processes.

Advantages of the Incure L1044 LED Curing System:

  • Lower Cost per Joule: Utilizing 144 high-power LEDs, the L1044 delivers exceptional light output while consuming less energy, resulting in cost savings over time.
  • High Intensity and Coverage: Achieve superior curing power with over 2,200 mW/cm2 intensity across a 4″ x 4″ curing area.
  • Versatile Wavelength Options: Cater to a wide range of light-curable materials with 365nm, 385nm, and 405nm configurations.
  • Modular Design: Adapt to various production needs with standalone operation for small-scale curing or integration into UV chambers and conveyor systems for high-volume manufacturing.
  • User-Friendly Control: Operate with ease using a footswitch or PLC control, enabling programmable curing modes for enhanced process control.

Applications of the Incure L1044 LED Curing System:

  • Small-Scale Manufacturing: Ideal for workshops, labs, and prototyping environments where standalone operation is preferred.
  • Large-Scale Production: Integrate seamlessly into UV chambers or Incure C9000 UV Conveyor Systems for efficient curing in high-volume production lines.
  • Adhesive Curing: Cure a wide range of light-curable adhesives used in assembly, bonding, and encapsulation applications.
  • Coating Applications: Effectively cure UV/Visible light-curable coatings for protection, sealing, or enhancing product properties.
  • Electronics Manufacturing: Achieve precise curing of adhesives and coatings essential in electronics assembly.

Choosing the Right L1044 LED Curing System:

Consider these factors when selecting the optimal L1044 configuration:

  • Wavelength: Choose the wavelength that matches your light-curable material (365nm, 385nm, or 405nm).
  • Application Needs: Evaluate production volume and desired integration level (standalone or conveyor system).
  • Control Requirements: Determine the necessary control level (footswitch or PLC with programmable modes).
  • Maintenance Needs: While LEDs offer longevity, factor in potential maintenance requirements.

L1044 UV LED Flood Lamp
   Configuration Specifications
   Type of Lamp LED Flood
Peak Intensity,   Distance from Lamp Base, (mW/cm2)  @1.0″
 @1.5″
 @2.0″
 @2.5″
2,540
2,420
2,370
2,260
  Intensity Adjustment YES
  Optional Wavelengths 365, 395, 405
  Working Distance  1.5″-3″
  Expected Bulb Life >20000 hrs
  Intensity Decay Over Life  20%
  Curing Area    4″ x 4″  
  Curing Box with Interlock Safety Feature(optional)    B300 or B500 with Adapter Plate
  Curing Box Adjustable Heights 3.5″
  Temperature Management   Forced Air with Louvers
  Power Input   100-240V 50/60Hz Auto-Ranging  
  External Control Port LCD Programmable Panel
  Light Source Dimension  
  Power Supply Dimension
 
  Curing Box Dimension
 
5.1″x 5.1″x 6.3″
 13″x 5.1″x 9″
  Ordering Part Number   L1044-365, L1044-395, L1044-405  

Conclusion:

The L1044 LED Curing System presents a compelling solution for manufacturers seeking high curing power, operational efficiency, and cost-effectiveness. By understanding its advantages, applications, and selection criteria, you can determine if the L1044 is the ideal tool to optimize your light-curing processes and achieve superior results in your production environment.

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