LED Instruments | PowerMAP® II & LEDMAP™

Analyze your UV source with precision. The PowerMAP® II (broadband) and LEDMAP™ (LED) measure irradiance, energy density, and temperature for optimized UV curing. Compact, high-speed data capture, and powerful analysis software.

The EIT PowerMAP® II and LEDMAP™ are compact, all-in-one profiling radiometers that provide a comprehensive analysis of your UV source. These advanced instruments measure irradiance (W/cm²), energy density (J/cm²), irradiance profile (W/cm² as a function of time), and temperature profile (°C as a function of time), giving you a complete understanding of your UV curing process. 60% smaller than the original EIT PowerMAP and featuring increased memory, these devices offer unparalleled data gathering capabilities. Both instruments utilize EIT’s UV PowerView Software III for detailed visual and numerical analysis.

EIT PowerMAP® II: For Broadband UV Sources

The EIT PowerMAP® II is designed for measuring broadband (mercury) UV sources across four EIT spectral regions (UVA, UVB, UVC, and UVV). It allows you to easily compare the performance of focused and out-of-focus lamps, providing valuable insights for optimizing your curing process. (See image for visual representation).

EIT LEDMAP™: For High-Speed LED Applications

The EIT LEDMAP™ is specifically designed for measuring LED sources in high-speed applications. Using EIT’s patented LED L-Bands, the LEDMAP™ accurately captures the individual peaks of multiple LEDs at high speeds. (See image for example of LED peaks captured on a high-speed digital printer).

Key Benefits of PowerMAP® II & LEDMAP™ Profiling Radiometers:

  • Comprehensive UV Source Analysis: Gain a complete understanding of your UV source and its delivery to the cure surface.
  • Identify Performance Issues: Quickly and easily identify and track the number of lamps/arrays and their individual performance, focus conditions, bulb/array uniformity, and speed/exposure time.
  • Track System Changes: Monitor system changes over time by comparing current data with stored files.
  • Predict Maintenance Needs: Identify maintenance needs before they impact product quality, preventing costly downtime.
  • Optimize Curing Processes: Fine-tune your UV curing parameters for optimal results.

PowerMAP® II/LEDMAP™ Features:

  • Compact Size: 5.5” x 2.1” x 0.55” (13.8 cm x 5.3 cm x 1.27 cm) for easy use on molding lines and chill drums.
  • Adjustable Sample Rate: User-adjustable from 128 to 2048 Hz.
  • Large Memory Capacity: Supports 65 minutes of data collection at 2048 Hz.
  • Temperature Measurement: Integrated J-type thermocouple samples at 32 Hz.
  • Long Battery Life: 100 minutes typical runtime, rechargeable in ~90 minutes via smart charger or USB.
  • Pause Mode: Pause data collection up to eight times before transfer to UV PowerView Software III.

PowerMAP® II Responsivity & Ranges:

  • Four-band instrument for broadband (mercury) UV source measurement.
  • UVA (320-390nm), UVB (280-320nm), UVC (250-260nm), UVV (395-445nm).
  • Two dynamic ranges: 10 W/cm² or 100 mW/cm².

LEDMAP™ Responsivity & Ranges:

  • Single or four-band instruments for UV LED measurement.
  • Patented EIT L-Band technology.
  • L365 (340-392 nm), L385 (360-412 nm), L395 (370-422 nm), and/or L405 (380-432 nm).
  • Dynamic range: 40 W/cm².

UV PowerView Software® III:

EIT’s UV PowerView Software III (LabVIEW-based) is compatible with PowerMAP® II, LEDMAP™, and Profiler versions of the Power Puck® II, UviCure Plus® II, and LEDCure®.

UV PowerView Software® III Features:

  • USB Download
  • LabVIEW (*.tdms) file format
  • Multiple right-click options
  • Easy file sharing and Excel export
  • Capture and share screenshots, add process notes.
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Measurement & Monitoring | Online Monitoring Systems

EIT’s On-Line Systems provide continuous UV intensity feedback for precise process control. Ideal for challenging applications where traditional radiometers are impractical. Detect changes in UV output, optimize curing, and reduce scrap.

EIT On-Line System Components:

The system comprises two key components:

  • EIT Compact Sensor: An extremely durable, sealed sensor designed for harsh UV environments. Available for both LED and broadband UV sources. EIT and our representatives can assist you in selecting the optimal optic response, housing shape, aperture size, and mounting location based on your specific UV source and application.

  • EIT DIN Rail Signal-Conditioning Unit: Works in conjunction with the Compact Sensor to provide a 0-10 volt or 4-20 milliamp signal proportional to real-time UV intensity. This signal integrates seamlessly with PLCs or displays for easy monitoring. The DIN Rail unit also enables configurable low-limit alarms and relay control for automated process adjustments.

Why Choose EIT On-Line UV Monitoring?

EIT On-Line Systems are the ideal solution for situations where:

  • Space is limited: Compact sensors fit where radiometers can’t.
  • Obstacles are present: Monitor UV intensity despite obstacles like arms, rollers, or blades.
  • Sources are inaccessible: Monitor enclosed, hard-to-reach, or high-mounted UV sources.
  • Multiple sources are used: Track the performance of multiple UV sources simultaneously.
  • Production speeds are high: Real-time monitoring eliminates manual measurements on fast-moving lines.
  • UV conditions fluctuate: Monitor rapid changes in UV intensity due to off-gassing or contamination.
  • Product quality is critical: Prevent costly scrap by detecting subtle shifts in UV output.
  • Continuous validation is required: Maintain consistent UV conditions for critical processes.
  • Process windows are tight: Ensure UV intensity remains within precise parameters.

Applications:

EIT On-Line Monitoring Systems are used in diverse industries, including:

  • Web presses
  • Fiber optic draw towers
  • Hard drive manufacturing
  • Printing
  • Medical applications

Benefits of Real-Time UV Monitoring:

  • Early Issue Detection: Identify gradual (source aging) or sudden (equipment malfunction) changes in UV intensity before they impact product quality.
  • Proactive Maintenance: Schedule maintenance based on real-time data, minimizing downtime and maximizing efficiency.
  • Improved Product Quality: Ensure consistent UV dosage for optimal curing, bonding, and other UV-dependent processes.
  • Reduced Scrap & Rework: Prevent costly errors by monitoring UV intensity and taking corrective action promptly.
  • Increased Profitability: Optimize production processes and minimize waste for improved bottom-line performance.

Relative vs. Absolute Intensity:

The On-Line Monitoring System measures relative intensity, allowing you to track changes in UV output over time. While it doesn’t provide an absolute (W/cm²) value, it effectively detects both gradual (source aging) and sudden (equipment malfunction) changes in UV intensity, enabling timely intervention. It can be used as the sole means of UV process control or in conjunction with an EIT NIST-traceable UV radiometer.

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EIT SpotCure® UV Intensity Meter: Precise UV Measurement for Spot Curing

The EIT SpotCure® is the industry standard for measuring UV output in spot curing systems. Portable, easy-to-use, and essential for optimizing your UV curing process.  Monitors system performance, lamp output, and light guide degradation. 

Accurate and Portable UV Measurement for Optimized Spot Curing

The EIT SpotCure® UV Intensity Meter is the industry standard for quantifying UV output in spot curing systems. This portable and easy-to-use device is essential for establishing, validating, and verifying small area and spot curing processes. It’s also an invaluable tool for evaluating different UV curing equipment.

Key Benefits for Production Environments:

  • Monitor UV Spot Curing System Performance: Track and maintain the consistency of your UV curing processes.
  • Measure Individual UV Lamp Performance: Assess the output of individual UV lamps to identify potential issues.
  • Evaluate Light Guide Degradation: Detect light guide degradation and contamination that can affect curing efficiency.
  • Optimize Light Guide Positioning: Ensure precise light guide placement for optimal curing results.
  • Meet Quality Requirements: Provide documented evidence of consistent UV output to meet quality control standards.

EIT SpotCure® UV Intensity Meter: Key Features

  • Compact and User-Friendly: Small and lightweight design for easy handling and operation.
  • Portable and Self-Contained: No cords or cables to manage, making it ideal for use throughout the production floor.
  • Long Battery Life: High-capacity battery provides >100,000 readings, minimizing downtime.
  • Versatile Light Guide Compatibility: Includes three adapters to accommodate multiple light guide sizes.
  • Instant Feedback: Provides immediate readings on spot curing system performance.
  • Two Range Options: Available in Standard Range (up to 20W/cm²) and Extended Range (up to 100W/cm²) to suit your specific intensity requirements.

EIT SpotCure® UV Intensity Meter: Specifications

  • Compact Size: 4.60” long x 1.74” diameter.
  • Ergonomic Design: Flashlight-like shape for comfortable one-handed operation.
  • Measurement Head: Contains the optics and accepts various light guide adapters.

Optimize Your UV Spot Curing Process

The EIT SpotCure® UV Intensity Meter provides operators with instant feedback on the performance of their spot curing systems. Its compact, ergonomic design and ease of use make it an indispensable tool for any manufacturing environment utilizing UV curing.

Contact us today to learn more about UV intensity meters and how we can help you achieve your project goals.

Visit www.blazeasia.com to learn more or request a quote.


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Mastering Cyanoacrylate Cure Time Variability

Cyanoacrylate, renowned for its rapid curing properties, is a staple in many industries. However, its curing time can be influenced by several factors, leading to inconsistencies in the bonding process. This blog delves into the challenges posed by cure time variability and provides practical solutions to ensure reliable bonding.

Understanding Cure Time Variability

The curing time of cyanoacrylate is influenced by various factors, including:

  • Temperature: Lower temperatures slow down the curing process, while higher temperatures accelerate it.
  • Humidity: High humidity can speed up curing, while low humidity can slow it down.
  • Surface Preparation: Clean and dry surfaces promote faster curing.
  • Adhesive Volume: Larger adhesive volumes take longer to cure.
  • Material Compatibility: Different materials can affect cure time.

Challenges Arising from Cure Time Variability

Inconsistent cure times can lead to several challenges:

  • Production Delays: Uneven curing can disrupt production schedules.
  • Quality Issues: Inconsistent bond strength can compromise product integrity.
  • Waste: Premature curing or extended open time can result in material waste.

Strategies for Managing Cure Time Variability

To address these challenges, consider the following strategies:

  • Controlled Environment: Maintain a consistent temperature and humidity level in your production area.
  • Thorough Surface Preparation: Ensure surfaces are clean, dry, and free of contaminants.
  • Optimized Adhesive Volume: Use the minimum amount of adhesive necessary for the bond.
  • Cure Acceleration: Employ heat or humidity to accelerate curing in controlled conditions.
  • Cure Retarders: Use cure retarders to extend open time for complex assemblies.
  • Process Monitoring: Implement regular monitoring and testing to identify and address inconsistencies.

Incure: Your Partner in Cure Time Management

Incure offers a comprehensive approach to managing cure time variability:

  • Formulation Customization: Develop custom cyanoacrylate formulations to meet specific cure time requirements.
  • Process Optimization: Provide expert guidance on process parameters to achieve consistent curing.
  • Testing and Analysis: Conduct thorough testing to identify and address cure time issues.

By partnering with Incure, you can gain control over the curing process, improve product quality, and increase production efficiency.

Find your perfect cyanoacrylate bonding solution with Incure’s diverse adhesivesShop Online or visit www.incurelab.com for more products. Need help choosing? Contact Us!

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Cyanoacrylate Adhesion Failures: Understanding Material Compatibility Issues

Cyanoacrylate, often hailed as an instant bonding solution, is a versatile adhesive with a wide range of applications. However, not all materials are created equal, and achieving reliable adhesion can be a challenge. In this blog, we delve into the critical issue of material compatibility and how it can lead to cyanoacrylate adhesion failures.

Understanding Material Compatibility

The success of a cyanoacrylate bond hinges on the interaction between the adhesive and the surfaces it’s applied to. Materials with non-porous, clean, and relatively inert surfaces typically bond well. Conversely, porous, contaminated, or reactive surfaces can hinder adhesion.

Common Material Compatibility Issues:

  • Plastics: Some plastics, like polyethylene and polypropylene, have low surface energy and can be challenging to bond without proper surface preparation.
  • Metals: While cyanoacrylate generally adheres well to metals, surface contamination, oxidation, or the presence of coatings can interfere with bonding.
  • Rubbers: The elasticity of rubber can impact bond durability. Additionally, certain rubber types may have low surface energy.
  • Porous Materials: Materials like wood, leather, and fabrics can absorb cyanoacrylate, reducing bond strength.

Causes of Cyanoacrylate Adhesion Failures

When material compatibility is compromised, several issues can arise:

  • Weak Bond Strength: Insufficient adhesion results in a weak bond that can easily fail under stress.
  • Bond Failure: In severe cases, the bond may completely break, leading to product failure or component detachment.
  • Contamination: Residual adhesive can contaminate surrounding areas, affecting product aesthetics or functionality.

Preventing Adhesion Failures

To mitigate material compatibility issues and ensure reliable bonding with cyanoacrylate, consider the following strategies:

  • Surface Preparation: Proper cleaning and preparation are essential. Remove contaminants, oils, and moisture from surfaces before application.
  • Primers and Activators: Use primers or activators designed to enhance adhesion for challenging materials.
  • Material Selection: Choose cyanoacrylate formulations specifically designed for the materials you’re bonding.
  • Testing: Conduct compatibility tests before full-scale production to identify potential issues.
  • Alternative Adhesives: If cyanoacrylate proves unsuitable, explore other adhesive options that may offer better performance.

By understanding the factors influencing material compatibility and implementing appropriate measures, you can significantly improve the success and reliability of your cyanoacrylate bonding processes.

Incure: Your Partner in Adhesion Solutions

Incure offers a comprehensive approach to addressing cyanoacrylate adhesion challenges. Our team of experts provides tailored solutions to help manufacturers achieve optimal bonding results.

How Incure Can Help:

  • Material Compatibility Assessment: Our lab analyzes your materials to determine their suitability for cyanoacrylate bonding and recommend appropriate surface treatments or primers.
  • Custom Formulation Development: We can develop custom cyanoacrylate formulations to match the specific requirements of your application, ensuring optimal adhesion and performance.
  • Application Engineering Support: Our engineers provide guidance on application techniques, equipment selection, and process optimization to minimize adhesion failures.
  • Surface Preparation Solutions: We offer a range of surface preparation products, including cleaners, primers, and activators, to enhance bond strength and durability.
  • Quality Control and Testing: Incure provides comprehensive quality control testing to ensure that your products meet the highest standards of adhesion and reliability.

Preventing Adhesion Failures with Incure

By partnering with Incure, manufacturers can significantly reduce the risk of cyanoacrylate adhesion failures. Our collaborative approach involves:

  • Thorough Material Analysis: Identifying material properties and compatibility issues.
  • Customized Solutions: Developing tailored bonding strategies based on specific application needs.
  • Expert Guidance: Providing technical support and training to optimize production processes.
  • Ongoing Support: Offering continuous assistance to address emerging challenges and ensure product quality.

Incure’s commitment to innovation and customer satisfaction makes us the ideal partner for manufacturers seeking to improve the reliability and performance of their cyanoacrylate bonding processes.

Find your perfect cyanoacrylate bonding solution with Incure’s diverse adhesivesShop Online or visit www.incurelab.com for more products. Need help choosing? Contact Us!

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Medical: Incure Cyro-Weld™ 5942F

Elevate Your Medical Device Production with Unmatched Performance

In the demanding world of medical device manufacturing, precision, reliability, and quality control are paramount. Incure Cyro-Weld™ 5942F offers a cutting-edge solution that excels in all these areas. This fluorescent, multi-substrate adhesive is specifically engineered to meet the rigorous demands of the medical industry, providing exceptional performance and unparalleled ease of inspection.

Unleash the Power of Incure Cyro-Weld™ 5942F

Incure Cyro-Weld™ 5942F is a high-performance, acid-free adhesive that rapidly cures under UV/Visible Light/LED exposure. Its unique fluorescent properties make it easy to visually inspect for complete curing and proper application, ensuring product integrity and reducing the risk of defects. This versatile adhesive excels at bonding a wide range of materials, including PVC, PC, metals, glass, and FR4.

Key benefits of Incure Cyro-Weld™ 5942F:

  • Precision Bonding: Minimal drift in positioning for critical components.
  • Versatility: Bonds a wide range of substrates with exceptional adhesion.
  • Durability: Exceptional moisture and temperature resistance.
  • Enhanced Inspection: Fluorescent properties for easy quality control.
  • Sterilization Compatibility: Withstands rigorous sterilization processes like EtO and gamma.
  • Biocompatibility: Meets ISO 10993-5 standards for safety.

Transform Your Medical Device Manufacturing

By integrating Incure Cyro-Weld™ 5942F into your production process, you can:

  • Achieve superior product quality and consistency.
  • Enhance production efficiency and reduce rework.
  • Strengthen your brand reputation for producing reliable medical devices.
  • Gain a competitive edge in the medical device market.

Ideal Applications for Incure Cyro-Weld™ 5942F

Incure Cyro-Weld™ 5942F is perfect for a wide range of medical device components, including:

  • Medical optics and imaging devices
  • Sensors and transducers
  • Implantable devices
  • Diagnostic equipment

Ready to experience the difference? Contact us today to learn how Incure Cyro-Weld™ 5942F can elevate your medical device manufacturing.

Searching for Best Medical Grade Adhesive? Our wide selection offers the perfect solution for your needs. Shop now/Browse or visit www.incurelab.com for more products available.

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Medical Grade Adhesives: Incure Cyro-Weld™ 5040F

Revolutionizing Bonding with a Versatile, High-Performance Adhesive

In the fast-paced world of medical device manufacturing, efficiency and precision are paramount. Incure Cyro-Weld™ 5040F delivers on both fronts, offering a superior bonding solution for a wide range of applications.

What is Incure Cyro-Weld™ 5040F?

Incure Cyro-Weld™ 5040F is a low-viscosity, UV/Visible Light/LED light-curing adhesive specifically designed for the medical industry. Its exceptional properties make it an ideal choice for bonding dissimilar substrates with varying elasticity, such as those found in respiratory face masks and needle assemblies.

Key benefits of Incure Cyro-Weld™ 5040F:

  • Rapid Curing: Cures on demand for streamlined production.
  • Versatility: Bonds to a wide range of materials with exceptional strength.
  • Quality Control: Fluoresces under blacklight for easy inspection.
  • Precision: Low linear shrinkage for accurate and reliable bonds.
  • Durability: Excellent resistance to thermal and moisture conditions.
  • Biocompatibility: Formulated to meet ISO 10993-5 standards.
  • Sterilization Compatibility: Survives EtO sterilization without compromising bond integrity.

Optimizing Your Medical Device Production

By integrating Incure Cyro-Weld™ 5040F into your manufacturing process, you can:

  • Enhance product quality and consistency
  • Improve production efficiency and throughput
  • Reduce rework and waste
  • Strengthen your brand reputation for producing reliable medical devices

Applications for Incure Cyro-Weld™ 5040F

Incure Cyro-Weld™ 5040F is ideal for a variety of medical device components, including:

  • Respiratory face masks
  • Needle assemblies
  • Catheters and tubing
  • Sensors and transducers
  • Drug delivery devices

Ready to elevate your medical device manufacturing? Contact us today to learn how Incure Cyro-Weld™ 5040F can transform your production process.

Searching for Best Medical Grade Adhesives? Our wide selection offers the perfect solution for your needs. Shop now/Browse or visit www.incurelab.com for more products available.

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