LED Instruments | PowerMAP® II & LEDMAP™

Analyze your UV source with precision. The PowerMAP® II (broadband) and LEDMAP™ (LED) measure irradiance, energy density, and temperature for optimized UV curing. Compact, high-speed data capture, and powerful analysis software.

The EIT PowerMAP® II and LEDMAP™ are compact, all-in-one profiling radiometers that provide a comprehensive analysis of your UV source. These advanced instruments measure irradiance (W/cm²), energy density (J/cm²), irradiance profile (W/cm² as a function of time), and temperature profile (°C as a function of time), giving you a complete understanding of your UV curing process. 60% smaller than the original EIT PowerMAP and featuring increased memory, these devices offer unparalleled data gathering capabilities. Both instruments utilize EIT’s UV PowerView Software III for detailed visual and numerical analysis.

EIT PowerMAP® II: For Broadband UV Sources

The EIT PowerMAP® II is designed for measuring broadband (mercury) UV sources across four EIT spectral regions (UVA, UVB, UVC, and UVV). It allows you to easily compare the performance of focused and out-of-focus lamps, providing valuable insights for optimizing your curing process. (See image for visual representation).

EIT LEDMAP™: For High-Speed LED Applications

The EIT LEDMAP™ is specifically designed for measuring LED sources in high-speed applications. Using EIT’s patented LED L-Bands, the LEDMAP™ accurately captures the individual peaks of multiple LEDs at high speeds. (See image for example of LED peaks captured on a high-speed digital printer).

Key Benefits of PowerMAP® II & LEDMAP™ Profiling Radiometers:

  • Comprehensive UV Source Analysis: Gain a complete understanding of your UV source and its delivery to the cure surface.
  • Identify Performance Issues: Quickly and easily identify and track the number of lamps/arrays and their individual performance, focus conditions, bulb/array uniformity, and speed/exposure time.
  • Track System Changes: Monitor system changes over time by comparing current data with stored files.
  • Predict Maintenance Needs: Identify maintenance needs before they impact product quality, preventing costly downtime.
  • Optimize Curing Processes: Fine-tune your UV curing parameters for optimal results.

PowerMAP® II/LEDMAP™ Features:

  • Compact Size: 5.5” x 2.1” x 0.55” (13.8 cm x 5.3 cm x 1.27 cm) for easy use on molding lines and chill drums.
  • Adjustable Sample Rate: User-adjustable from 128 to 2048 Hz.
  • Large Memory Capacity: Supports 65 minutes of data collection at 2048 Hz.
  • Temperature Measurement: Integrated J-type thermocouple samples at 32 Hz.
  • Long Battery Life: 100 minutes typical runtime, rechargeable in ~90 minutes via smart charger or USB.
  • Pause Mode: Pause data collection up to eight times before transfer to UV PowerView Software III.

PowerMAP® II Responsivity & Ranges:

  • Four-band instrument for broadband (mercury) UV source measurement.
  • UVA (320-390nm), UVB (280-320nm), UVC (250-260nm), UVV (395-445nm).
  • Two dynamic ranges: 10 W/cm² or 100 mW/cm².

LEDMAP™ Responsivity & Ranges:

  • Single or four-band instruments for UV LED measurement.
  • Patented EIT L-Band technology.
  • L365 (340-392 nm), L385 (360-412 nm), L395 (370-422 nm), and/or L405 (380-432 nm).
  • Dynamic range: 40 W/cm².

UV PowerView Software® III:

EIT’s UV PowerView Software III (LabVIEW-based) is compatible with PowerMAP® II, LEDMAP™, and Profiler versions of the Power Puck® II, UviCure Plus® II, and LEDCure®.

UV PowerView Software® III Features:

  • USB Download
  • LabVIEW (*.tdms) file format
  • Multiple right-click options
  • Easy file sharing and Excel export
  • Capture and share screenshots, add process notes.
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Measurement & Monitoring | Online Monitoring Systems

EIT’s On-Line Systems provide continuous UV intensity feedback for precise process control. Ideal for challenging applications where traditional radiometers are impractical. Detect changes in UV output, optimize curing, and reduce scrap.

EIT On-Line System Components:

The system comprises two key components:

  • EIT Compact Sensor: An extremely durable, sealed sensor designed for harsh UV environments. Available for both LED and broadband UV sources. EIT and our representatives can assist you in selecting the optimal optic response, housing shape, aperture size, and mounting location based on your specific UV source and application.

  • EIT DIN Rail Signal-Conditioning Unit: Works in conjunction with the Compact Sensor to provide a 0-10 volt or 4-20 milliamp signal proportional to real-time UV intensity. This signal integrates seamlessly with PLCs or displays for easy monitoring. The DIN Rail unit also enables configurable low-limit alarms and relay control for automated process adjustments.

Why Choose EIT On-Line UV Monitoring?

EIT On-Line Systems are the ideal solution for situations where:

  • Space is limited: Compact sensors fit where radiometers can’t.
  • Obstacles are present: Monitor UV intensity despite obstacles like arms, rollers, or blades.
  • Sources are inaccessible: Monitor enclosed, hard-to-reach, or high-mounted UV sources.
  • Multiple sources are used: Track the performance of multiple UV sources simultaneously.
  • Production speeds are high: Real-time monitoring eliminates manual measurements on fast-moving lines.
  • UV conditions fluctuate: Monitor rapid changes in UV intensity due to off-gassing or contamination.
  • Product quality is critical: Prevent costly scrap by detecting subtle shifts in UV output.
  • Continuous validation is required: Maintain consistent UV conditions for critical processes.
  • Process windows are tight: Ensure UV intensity remains within precise parameters.

Applications:

EIT On-Line Monitoring Systems are used in diverse industries, including:

  • Web presses
  • Fiber optic draw towers
  • Hard drive manufacturing
  • Printing
  • Medical applications

Benefits of Real-Time UV Monitoring:

  • Early Issue Detection: Identify gradual (source aging) or sudden (equipment malfunction) changes in UV intensity before they impact product quality.
  • Proactive Maintenance: Schedule maintenance based on real-time data, minimizing downtime and maximizing efficiency.
  • Improved Product Quality: Ensure consistent UV dosage for optimal curing, bonding, and other UV-dependent processes.
  • Reduced Scrap & Rework: Prevent costly errors by monitoring UV intensity and taking corrective action promptly.
  • Increased Profitability: Optimize production processes and minimize waste for improved bottom-line performance.

Relative vs. Absolute Intensity:

The On-Line Monitoring System measures relative intensity, allowing you to track changes in UV output over time. While it doesn’t provide an absolute (W/cm²) value, it effectively detects both gradual (source aging) and sudden (equipment malfunction) changes in UV intensity, enabling timely intervention. It can be used as the sole means of UV process control or in conjunction with an EIT NIST-traceable UV radiometer.

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EIT SpotCure® UV Intensity Meter: Precise UV Measurement for Spot Curing

The EIT SpotCure® is the industry standard for measuring UV output in spot curing systems. Portable, easy-to-use, and essential for optimizing your UV curing process.  Monitors system performance, lamp output, and light guide degradation. 

Accurate and Portable UV Measurement for Optimized Spot Curing

The EIT SpotCure® UV Intensity Meter is the industry standard for quantifying UV output in spot curing systems. This portable and easy-to-use device is essential for establishing, validating, and verifying small area and spot curing processes. It’s also an invaluable tool for evaluating different UV curing equipment.

Key Benefits for Production Environments:

  • Monitor UV Spot Curing System Performance: Track and maintain the consistency of your UV curing processes.
  • Measure Individual UV Lamp Performance: Assess the output of individual UV lamps to identify potential issues.
  • Evaluate Light Guide Degradation: Detect light guide degradation and contamination that can affect curing efficiency.
  • Optimize Light Guide Positioning: Ensure precise light guide placement for optimal curing results.
  • Meet Quality Requirements: Provide documented evidence of consistent UV output to meet quality control standards.

EIT SpotCure® UV Intensity Meter: Key Features

  • Compact and User-Friendly: Small and lightweight design for easy handling and operation.
  • Portable and Self-Contained: No cords or cables to manage, making it ideal for use throughout the production floor.
  • Long Battery Life: High-capacity battery provides >100,000 readings, minimizing downtime.
  • Versatile Light Guide Compatibility: Includes three adapters to accommodate multiple light guide sizes.
  • Instant Feedback: Provides immediate readings on spot curing system performance.
  • Two Range Options: Available in Standard Range (up to 20W/cm²) and Extended Range (up to 100W/cm²) to suit your specific intensity requirements.

EIT SpotCure® UV Intensity Meter: Specifications

  • Compact Size: 4.60” long x 1.74” diameter.
  • Ergonomic Design: Flashlight-like shape for comfortable one-handed operation.
  • Measurement Head: Contains the optics and accepts various light guide adapters.

Optimize Your UV Spot Curing Process

The EIT SpotCure® UV Intensity Meter provides operators with instant feedback on the performance of their spot curing systems. Its compact, ergonomic design and ease of use make it an indispensable tool for any manufacturing environment utilizing UV curing.

Contact us today to learn more about UV intensity meters and how we can help you achieve your project goals.

Visit www.blazeasia.com to learn more or request a quote.


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