UV Curable Plastic Adhesives – INCURE
Discover the best UV adhesives for plastic manufacturing. Learn about benefits, selection, & applications for strong, efficient bonding.
In the realm of industrial manufacturing, the selection of the right adhesive can significantly impact the quality, efficiency, and overall success of
a product. For applications involving plastics, UV adhesives have emerged as a preferred choice due to their numerous advantages. This guide delves into the world of UV adhesives, exploring their unique characteristics, benefits, and considerations for manufacturers and professionals.
Understanding UV Adhesives
UV adhesives, also known as light-curing adhesives, are a special class of adhesives that cure or harden upon exposure to ultraviolet (UV) light. This rapid curing process sets them apart from traditional adhesives, offering several distinct advantages in manufacturing environments.
Benefits of UV Adhesives for Plastic Applications
- Rapid Curing: UV adhesives cure almost instantly upon exposure to UV light, significantly accelerating production lines and reducing assembly time.
- High Strength and Durability: Once cured, UV adhesives form strong, durable bonds that can withstand various environmental conditions and stresses.
- Precise Application: UV adhesives can be precisely dispensed using automated systems, ensuring consistent bond lines and minimizing waste.
- Versatility: UV adhesives are compatible with a wide range of plastics, including rigid and flexible materials, making them suitable for diverse applications.
- Low Odor and VOC Emissions: Many UV adhesives are formulated with low or no volatile organic compounds (VOCs), making them environmentally friendly and safe for workers.
Incure Uni-Weld™ Series Core Products Product Description Substrates Color Viscosity Tensile (psi) Hardness Elongation 1013 High-strength adhesive for bonding a wide range of plastics, including Ultem and PVC. Tack-free cure with minimal shrinkage, ideal for optics and precision devices. Multi-Substrates (High Strength Plastics) Slight Yellow Tint 1,150 cP 7,100 D68 420% 1465 High-viscosity bonder for plastics, metals, and glass. Excellent for bonding dissimilar materials with minimal linear shrinkage. High Strength Multi-Substrates Slight Translucent 6,000 cP 5,400 D60-D70 105% 5942VT Clear, high-strength adhesive with very high viscosity for bonding demanding plastics. Ideal for applications requiring strong, durable bonds. Multi-Substrates (High Strength Plastics) Clear Transparent 25,000 cP 11,300 D65-D75 3% 1827 High-strength, multi-substrate bonder for metals, glass, plastics, and elastomers. Ideal for demanding industrial applications requiring low shrinkage, water absorption resistance, and superior vibration absorption. Multi-Substrates (High Strength Plastics) Slight Yellowish Tint 9,500 cP 6,900 D48-D58 913% 1072 Low viscosity, fast-curing adhesive for various plastics. Suitable for high-volume manufacturing, offering a balance of good bonding strength and cost-effectiveness. Multi-Substrates (Plastics) Slight Tint 450 cP 7,000 D76-D86 13% 5942G Clear, high-strength bonder for plastics, metals, and glass. Ideal for precision engineering and applications requiring bonding dissimilar substrates with minimal linear shrinkage, crucial for advanced industries. Multi-Substrates (High Strength Plastics) Clear Transparent 25,000 cP 11,300 D65-D75 3% 1054 Rapid-cure adhesive for PC, PVC, elastomers, and other plastics. High bonding strength, low shrinkage, and water absorption. Ideal for thermal cycling applications. High Performance Plastics Slight Yellow Tint 5,000 cP 10,800 D70-D80 60% 1403 Low viscosity, high-strength adhesive for plastics, metals, glass, and ceramics. Excellent temperature resistance and low water absorption, suitable for thermal cycling in electronics and manufacturing sectors. High Strength Plastics Slightly Amber 850 cP 7,800 D65-D75 150% 1404 Medium viscosity, very low linear shrinkage sealant ideal for medical optics positioning and alignment. Adheres well to glass, metals, ceramics, and plastics. Suitable for precision medical device manufacturing. Multi-Substrates (High Strength Plastics) Slight Yellow Tint 2,900 cP 7,100 cps D67-D77 73% 5942 Industrial-grade, multi-substrate bonder with very low linear shrinkage for plastics, metals, and glass. Ideal for bonding dissimilar materials in demanding applications. Multi-Substrates (High Strength Plastics) Clear Transparent 25,000 cP 11,300 D65-D75 3% 1832 Low viscosity, low water absorption bonder for plastics, metals, and glass. Ideal for bonding dissimilar substrates with UV/Visible light curing, suitable for precision assembly in electronics and manufacturing sectors. Multi-Substrates (High Strength Plastics) Clear 300 cP 6,900 cps D60-D70 350% Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail
Choosing the Right UV Adhesive for Your Application
When selecting a UV adhesive, several factors should be considered:
- Plastic Compatibility: Ensure the adhesive is compatible with the specific type of plastic you are bonding.
- Bond Strength Requirements: Determine the necessary bond strength to withstand the intended application’s stresses.
- Viscosity: Choose a viscosity that allows for easy and precise application.
- Color: Consider the desired color of the cured adhesive, especially for visible applications.
- Cure Speed: Select a cure speed that aligns with your production requirements.
Common Applications of UV Adhesives in Plastic Manufacturing
UV adhesives find extensive use in various industries and applications, including:
- Electronics: Bonding components in smartphones, tablets, and other electronic devices.
- Automotive: Assembling interior and exterior components, such as dashboards, door panels, and headlights.
- Medical Devices: Securing components in medical instruments and implants.
- Optical Components: Aligning lenses and other optical elements.
- General Manufacturing: Bonding plastic parts in various industries, including aerospace, consumer goods, and industrial machinery.
Conclusion
UV adhesives have revolutionized the way plastics are bonded in manufacturing, offering numerous advantages over traditional adhesives. By understanding their unique properties and carefully selecting the right adhesive for your specific application, manufacturers and professionals can leverage the power of UV technology to achieve high-quality, efficient, and reliable bonding results.
