Don’t Panic! How to Fix a Tacky Surface After Resin Cures

You poured your heart and soul into your resin project, following all the instructions meticulously. But now, after curing, you discover a frustrating truth: the surface is still tacky! Fear not, fellow crafters! This is a common issue with resin, and there are solutions. Here’s how to fix a tacky surface after resin cures:

Understanding the Cause:

Before diving into solutions, let’s explore why your resin might be tacky:

  • Incorrect Mixing Ratio: The most frequent culprit is an inaccurate resin-to-hardener ratio. Even a slight imbalance can disrupt curing and leave a sticky surface.
  • Low Temperatures: Resin cures best in warm environments. If your workspace is too cold, curing can slow down or become incomplete, resulting in tackiness.
  • Uneven Mixing: Improper mixing can leave pockets of uncured resin in your project, creating tacky spots.
  • Insufficient Curing Time: Resin needs sufficient time to fully cure. Curing times can vary depending on the brand and thickness of the resin. Be patient!

Fixing the Tacky Surface:

Now, let’s get down to business! Here are some methods to fix a tacky resin surface:

Option 1: Recoat with Fresh Resin:

  1. Clean the Surface: Gently wipe the tacky surface with a lint-free cloth dampened with rubbing alcohol. This removes any dust or debris that might hinder the new layer’s adhesion.
  2. Mix Fresh Resin: Ensure accurate measuring this time! Following the manufacturer’s instructions, mix a fresh batch of resin and hardener.
  3. Apply a Thin Layer: Using a brush or applicator, apply a thin layer of the new resin mixture over the entire tacky surface. Be mindful of creating drips or unevenness.
  4. Let it Cure: Allow the new resin layer to cure completely as per the manufacturer’s recommended time.

Option 2: Sanding:

  1. Choose the Right Grit: Use fine-grit sandpaper (around 120-grit) to avoid damaging the cured resin surface.
  2. Sand Gently: With light, even strokes, sand the tacky area until it loses its stickiness. Be cautious not to sand too aggressively, as you don’t want to go through the cured layer.
  3. Clean Up: Wipe away any sanding dust with a damp cloth.
  4. Optional: Apply a Sealer: For extra protection and a polished finish, you can apply a clear resin topcoat after sanding. Let it cure completely.

Prevention Tips:

  • Always Measure Accurately: Invest in graduated measuring cups or syringes for precise resin and hardener ratios.
  • Warm Up Your Workspace: If possible, pre-heat your workspace to around 70°F (21°C) before starting your resin project.
  • Mix Thoroughly: Scrape the sides and bottom of your mixing container to ensure all the resin and hardener are fully combined.
  • Cure Time is Key: Don’t rush the curing process. Allow the resin ample time to cure completely based on the manufacturer’s recommendations.
  • Test a Small Area: If you’re unsure about a method, test it on a small, inconspicuous area of your project first.

Conclusion:

A tacky surface after resin curing can be frustrating, but it’s definitely fixable! By understanding the cause and applying the right techniques, you can salvage your project and achieve a smooth, beautiful finish. Remember, prevention is always better than cure. So, follow best practices for mixing, temperature, and curing time to ensure a successful resin project every time!

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Mastering Precision Assembly: A Guide to UV Cure Potting Compounds

In the realm of electronics, delicate components often require robust protection and secure bonding. UV cure potting compounds emerge as a game-changer, offering a unique combination of rapid curing, exceptional protection, and precise application for various assembly needs. Let’s explore the advantages, diverse applications, and key factors to consider when choosing the perfect UV cure potting compound for your project.

Advantages of UV Cure Potting Compounds:

  • Rapid UV Curing: Unlike traditional epoxies that require long curing times, UV cure potting compounds solidify rapidly upon exposure to ultraviolet light, significantly accelerating the assembly process.
  • Crystal Clear Clarity: Many UV cure potting compounds offer exceptional transparency, allowing for easy component visibility and inspection after curing.
  • Superior Protection: These compounds form a tough, protective barrier around delicate components, safeguarding them from environmental hazards like moisture, dust, vibration, and even minor impacts.
  • Excellent Electrical Insulation: UV cure potting compounds possess excellent dielectric properties, ensuring electrical insulation and preventing short circuits within the assembly.
  • Precise Application: The controlled application process using syringes or dispensers minimizes mess and allows for targeted application around specific components.

Applications of UV Cure Potting Compounds:

  • Printed Circuit Board (PCB) Encapsulation: UV cure potting compounds are widely used to encapsulate and protect delicate components on PCBs, ensuring their longevity and functionality.
  • LED Module Assembly: The precise application and rapid curing properties make UV cure compounds ideal for potting and protecting LED modules in various lighting applications.
  • Sensor Protection: Delicate sensors used in electronics often benefit from the exceptional protection and environmental sealing offered by UV cure potting.
  • Transformer Encapsulation: UV cure potting compounds effectively protect transformers from moisture, dust, and vibration, ensuring their optimal performance.
  • Coil Encapsulation: Coils in electronic devices can be effectively protected and insulated using UV cure potting compounds.

Choosing the Right UV Cure Potting Compound:

Selecting the most suitable UV cure potting compound requires careful consideration of several factors:

  • Viscosity: Choose a viscosity that allows for easy application and flow around your components, considering needle size and dispensing equipment.
  • Clarity: Opt for a clear compound if component visibility after curing is critical for inspection or troubleshooting purposes.
  • Cure Time: Select a cure time that aligns with your production workflow and assembly line speed. Exposure time to UV light sources will also influence cure speed.
  • Fluorescence Properties: Certain UV cure potting compounds exhibit fluorescence, which can be beneficial for visual inspection or counterfeit prevention.
  • Thermal Properties: Consider the operating temperature range of your components and choose a potting compound with suitable thermal resistance to avoid degradation.

Conclusion:

UV cure potting compounds offer a compelling solution for electronics manufacturers seeking a fast, precise, and reliable method to protect and secure delicate components. By understanding the advantages, diverse applications, and key selection criteria, you can choose the ideal UV cure potting compound to elevate your assembly processes, ensure exceptional component protection, and achieve optimal performance in your electronic devices.

Incure Uni-Weld™ Series Core Products

Incure Uni-Weld™ 6213HT: Durable epoxy-acrylate potting compound for electronics. UV/heat-curable, low-shrinkage, and water-resistant. Ideal for protecting against harsh environments.

Incure Uni-Weld™ 3393: Durable, low-water absorption sealant for electronics. Offers a reliable, peelable seal with excellent elongation. Perfect for automotive and electronics industries requiring precise sealing.

Incure Uni-Weld™ 6213: Cost-effective, low-viscosity potting compound for electronics. Offers exceptional protection against moisture, chemicals, and vapors. Ultra-low shrinkage and water absorption.

Incure Uni-Weld™ 6322: High-performance, low-viscosity sealant with exceptional memory retention. Provides a secure, air-tight seal while maintaining flexibility. Available in multiple colors.

Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

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What is Medical Epoxy? A Comprehensive Guide

Understanding Medical Epoxy

Medical epoxy is a specialized adhesive designed for use in the healthcare and medical device industry. Unlike standard epoxies, medical epoxies undergo rigorous testing and certification to ensure they meet strict biocompatibility standards. This means they are safe for use in contact with human tissue and bodily fluids.

Key Characteristics of Medical Epoxy

  • Biocompatibility: Medical epoxies must not cause adverse reactions when in contact with the human body. They undergo extensive testing to ensure they are non-toxic, non-irritating, and hypoallergenic.
  • Sterilizability: These epoxies can withstand sterilization processes, such as autoclaving, ethylene oxide, or gamma radiation, without compromising their properties.
  • Chemical Resistance: They often exhibit resistance to various chemicals, including bodily fluids, cleaning agents, and disinfectants.
  • Mechanical Strength: Medical epoxies must possess excellent bonding strength, durability, and resistance to stress and fatigue.
  • Optical Clarity: In some cases, medical epoxies require optical clarity for applications like medical devices with optical components.

Applications of Medical Epoxy

Medical epoxies find applications in a wide range of medical devices and equipment, including:

  • Implants: Cardiac, orthopedic, dental, and neurological implants
  • Diagnostic Instruments: Catheters, endoscopes, probes
  • Surgical Tools: Dental instruments, surgical equipment
  • Drug Delivery Systems: Patches, implants
  • Medical Electronics: Pacemakers, defibrillators, hearing aids

Choosing the Right Medical Epoxy

Selecting the appropriate medical epoxy depends on several factors:

  • Biocompatibility requirements: Ensure the epoxy meets specific biocompatibility standards.
  • Mechanical properties: Consider the necessary strength, flexibility, or other mechanical properties.
  • Sterilization method: Choose an epoxy compatible with the sterilization process used.
  • Chemical resistance: Select an epoxy that can withstand the chemicals it will encounter.
  • Application method: Consider the desired curing method (e.g., heat, UV) and viscosity for easy application.

Conclusion

Medical epoxy is a critical component in the healthcare industry, providing essential bonding and sealing solutions for a wide range of medical devices. Its unique properties and strict regulatory requirements make it a specialized material requiring careful selection and use.

Find the perfect biocompatible UV cure for medical devices: Explore Incure's medical epoxies & resins www.incurelab.com

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UV Curing Conveyor Systems: Fast, Efficient, High-Volume Production

The world of light-curable materials demands efficient and scalable solutions for production environments. The NewGenTM C9000 UV Light Curing Conveyor Systems by Incure emerge as a frontrunner, offering a compelling combination of compact design, high versatility, and advanced features to seamlessly integrate into your workflow. Let’s explore the advantages, diverse applications, and key factors to consider when choosing the C9000 to streamline your high-volume curing processes.

Advantages of the NewGenTM C9000 UV Light Curing Conveyor Systems:

  • Compact Design: The C9000’s space-saving design makes it ideal for maximizing production floor space, even in smaller facilities.
  • Highly Versatile: The C9000 can be configured with single or dual high-intensity lamps, allowing for adaptability to various curing requirements. Additionally, the lamps can be detached and used as stand-alone systems for added flexibility.
  • Adjustable Lamp Height: The C9000’s adjustable lamp height (from 1.5 to 5 inches) ensures optimal curing for a wide range of part sizes and geometries.
  • Variable Speed Control: The variable speed motor with a velocity regulating drive allows for precise control of the conveyor belt speed (up to 12 ft/min) to accommodate different curing times and material requirements.
  • Optional Intelligent iPatrol UMS: This advanced monitoring system utilizes sensors to monitor UV lamp output in real-time, triggering alarms if the power falls outside the preset range. This ensures consistent curing quality and prevents potential production issues.

Applications of the NewGenTM C9000 UV Light Curing Conveyor Systems:

  • High-Volume Production Lines: The C9000 is ideal for seamlessly integrating into existing production lines, enabling efficient and continuous curing of light-curable materials.
  • Automotive Industry: Curing adhesives, coatings, and sealants on automotive components.
  • Electronics Manufacturing: Curing UV-curable adhesives and coatings used in electronics assembly.
  • Medical Device Manufacturing: Curing adhesives for bonding medical devices and components.
  • Printing Industry: Curing UV-curable inks and coatings on printed materials.
  • Furniture Manufacturing: Curing UV-curable finishes and coatings on furniture components.

Choosing the Right C9000 UV Light Curing Conveyor System:

Selecting the most suitable C9000 configuration requires careful consideration of several factors:

  • Production Volume: Evaluate your production volume to determine the optimal conveyor belt length and system capacity.
  • Curing Requirements: Consider the specific curing times and lamp intensity needed for the materials you’ll be using.
  • Part Size and Geometry: The adjustable lamp height and potential for single or dual lamps should accommodate the size and shape of your parts.
  • Integration Needs: Assess how the C9000 will integrate into your existing production line layout.
  • Monitoring Requirements: Decide if the optional Intelligent iPatrol UMS is necessary for your quality control and production monitoring needs.

Conclusion:

The C9000 UV Light Curing Conveyor Systems offer a compelling solution for manufacturers seeking to streamline high-volume curing processes. By understanding its advantages, diverse applications, and key selection criteria, you can determine if the C9000 is the right tool to elevate your production efficiency, ensure consistent curing quality, and achieve optimal results in various industries.

Ensure peak performance in your industry/application with regular maintenance or an upgrade to Incure UV conveyor system. Enhance efficiency and extend longevity. Browse Replacement Parts or View Upgrade Solutions. Contact Us for personalized guidance and tailored recommendations. Visit www.incurelab.com to learn more or request a quote.

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S20 High Intensity UV Curing Lamp: Powerful Curing Solutions

In the ever-evolving world of light-curable materials, achieving peak performance and exceptional curing speed is crucial. The S20 Ultra High Intensity UV Light-Curing Spot Lamp emerges as a game-changer, offering unparalleled intensity, unmatched value, and a compact design. Let’s delve into the advantages, diverse applications, and key factors to consider when choosing the S20 to revolutionize your targeted curing processes.

Advantages of the S20 Ultra High Intensity UV Spot Lamp:

  • Unmatched Curing Intensity: Delivering a staggering 23W/cm2 of intensity at the light guide tip (and 27W/cm2 at the source), the S20 cures materials at an exceptional rate, maximizing production efficiency.
  • Adjustable Intensity for Versatility: An adjustable knob allows you to fine-tune the intensity between peak power and lower settings, ensuring optimal curing for various materials and applications.
  • Superior Value Proposition: With a guaranteed 2,000-hour lamp life and competitive pricing, the S20 offers the best value per mW/cm2 in its class, making it a cost-effective investment.
  • Compact and Portable Design: Weighing only 6 pounds and boasting the smallest footprint in its class (4″ x 8.5″ x 10.5″), the S20 is ideal for use in various workspaces and for convenient portability.

Applications of the S20 Ultra High Intensity UV Spot Lamp:

  • High-Speed Curing Applications: The S20’s exceptional intensity makes it ideal for applications demanding rapid curing times, such as in industrial manufacturing processes.
  • Thick Material Curing: The S20 effectively cures even thicker light-curable materials that might require higher intensity for proper penetration and curing depth.
  • Electronics Manufacturing: The S20’s precise curing capabilities are well-suited for curing UV-curable adhesives or coatings in electronics manufacturing that require high-power light exposure.
  • Optical Component Bonding: The S20’s adjustable intensity allows for tailored curing of adhesives used in bonding delicate optical components.
  • 3D Printing Applications: Post-processing techniques in 3D printing often involve spot curing specific areas for desired material properties. The S20’s power is ideal for thicker 3D printed parts.
  • Dental Applications: In certain dental procedures involving light-curable materials, the S20’s high intensity can significantly reduce curing times.

Choosing the Right S20 Ultra High Intensity UV Spot Lamp:

The S20 is the ideal choice for you if you prioritize:

  • Ultra-fast curing speeds for maximum efficiency
  • The ability to cure thicker light-curable materials
  • Exceptional value proposition with a long-lasting lamp
  • Compact and portable design for flexible use

Considerations before choosing the S20:

  • Material Compatibility: Ensure the S20’s light output spectrum is compatible with the specific light-curable materials you’ll be using.
  • Heat Generation: Due to the high intensity, proper ventilation might be necessary depending on your working environment and application.
  • Curing Area Requirements: While suitable for targeted curing, the S20 might not be ideal for curing very large areas. Consider industrial UV curing systems for such applications.

Conclusion:

The S20 Ultra High Intensity UV Light-Curing Spot Lamp offers a revolutionary solution for professionals seeking to achieve peak curing performance. By understanding its advantages, diverse applications, and key selection criteria, you can determine if the S20 is the right tool to elevate your targeted curing processes, achieve unmatched curing speeds, and maximize efficiency at an exceptional value.

Unleash superior curing power for demanding applications like adhesive curing in electronics manufacturing with the S20 Ultra High Intensity UV Spot Lamp. Its adjustable focus and powerful output deliver precise, high-performance results. Buy Now or Contact Us for personalized recommendations on wavelength and cure times. Visit www.incurelab.com to learn more about maximizing S20’s efficiency for your needs

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S10 High Intensity UV Light-Curing Spot Lamp: Powerful, Compact, and Cost-Effective Curing

Budget-friendly UV curing without compromising performance. The S10 UV Spot Lamp offers high intensity and precise control at a competitive price. Perfect for small-scale applications.

Looking for a powerful, compact, and budget-friendly UV curing solution?

The S10 High Intensity UV Light-Curing Spot Lamp offers an exceptional combination of power, portability, and ease of use. This article explores the advantages, diverse applications, and key considerations for choosing the S10 to optimize your targeted curing processes.

Experience Efficient and Precise Curing with the S10:

The S10 High Intensity UV Spot Lamp delivers concentrated UV light for fast and effective curing of targeted areas. Its compact design and user-friendly operation make it ideal for a variety of applications.

Key Advantages of the S10 UV Spot Lamp:

  • High Intensity for Efficient Curing: Fast and effective curing of targeted areas.
  • Compact and Portable: Lightweight (under 7.5 lbs) and small footprint (10″ x 5″) for easy positioning and use in various workspaces.
  • Cost-Effective: Long-life lamp and replaceable parts (elliptical reflector, filtered light guide) for budget-friendly maintenance.
  • Wide-Range Power Input: Global compatibility with various AC line voltages.
  • Cool Light Output: Minimizes heat generation to prevent material fuming or damage.
  • Precise Exposure Control: Easy-to-use controls for accurate curing adjustments.
  • Hands-Free Operation: Convenient foot pedal activation for improved workflow.

Diverse Applications of the S10 UV Curing Lamp:

The S10 is perfect for a wide range of applications, including:

  • Small-Scale, Targeted Curing: Ideal for small parts, intricate details, and specific areas.
  • Art Restoration & Repair: Precise curing of adhesives and coatings.
  • Dental Applications: Suitable for certain dental procedures involving light-curable materials.
  • Laboratory Applications: Targeted curing tasks requiring precision and a small footprint.
  • Electronics Manufacturing: Curing UV-curable coatings and components.
  • Cost-Effective Curing Solution: Budget-friendly option for various curing needs.

Choosing the Right S10 Configuration:

The S10 is an excellent choice if you prioritize:

  • Cost-effectiveness
  • Compact and portable design
  • Easy-to-use operation with foot pedal
  • Precise exposure control

Considerations Before Choosing the S10:

  • Material Compatibility: Ensure compatibility with your light-curable materials.
  • Curing Area Requirements: Best suited for small and targeted curing areas.
  • Long-Term Needs: Consider industrial systems for high-volume or continuous operation.

Optimize Your Curing Processes with the S10:

The S10 High Intensity UV Light-Curing Spot Lamp is a compelling solution for professionals and hobbyists seeking a compact, user-friendly, and cost-effective curing tool. By understanding its advantages, applications, and key considerations, you can determine if the S10 is the right tool to optimize your targeted curing processes and achieve optimal results within your budget.

Contact Us, Incure’s authorized distributor for personalized recommendations on wavelength and cure times. Visit www.blazeasia.com to learn more.

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L9000 Compact UV LED Spot Curing Lamp: Precise, Instant Curing for Diverse Applications

UV LED spot curing just got easier. The Incure L9000 Compact UV LED Curing Lamp delivers precise, instant curing for medical device assembly, electronics manufacturing, 3D printing post-processing, and more. Multi-wavelength options and independent LED control ensure optimal results.

Looking for pinpoint precision and instant curing? The L9000 Compact UV LED Spot Curing Lamp is a game-changer for various applications, offering unparalleled control, rapid cure times, and a long-lasting light source. This article explores the advantages, diverse applications, and key factors to consider when choosing the L9000 to optimize your targeted curing processes.

Unleash the Power of Precision Curing with the L9000:

The L9000 Compact UV LED Spot Curing Lamp delivers high-intensity, uniform UV light for precise and consistent curing on targeted areas. Its instantaneous on/off and rapid cure capabilities maximize production efficiency, eliminating warm-up time and accelerating your workflow.

Key Advantages of the L9000 UV LED Spot Curing Lamp:

  • High Intensity & Uniformity: Concentrated UV light ensures precise curing and consistent results.
  • Instantaneous On & Rapid Cure: Maximize efficiency with no warm-up time and instant curing.
  • Multi-Wavelength Capability: Connect up to four UV LED light guides (365nm, 385nm, or 405nm) for diverse material compatibility.
  • Independent LED Control: Precisely target curing areas with individual LED light guide activation.
  • Reduced Heat Emissions: Minimize heat generation to prevent material fuming or damage.
  • Exceptional Durability: Enjoy a long lifespan of over 20,000 hours, reducing maintenance costs.

Diverse Applications of the L9000 UV Curing Lamp:

The L9000’s compact size and focused light output make it ideal for a wide range of applications, including:

  • Medical Device Assembly: Precise adhesive curing for strong bonds and sterility.
  • Electronics Manufacturing: Targeted curing of UV-curable coatings and components for optimal functionality.
  • Optical Component Bonding: Precise curing of adhesives for delicate optical components.
  • 3D Printing Post-Processing: Spot curing for desired material properties.
  • Art Restoration & Repair: Targeted curing of adhesives and coatings.
  • Small-Scale, Precise Curing: Ideal for intricate details and specific areas.

Choosing the Right L9000 Configuration:

Selecting the optimal L9000 configuration requires careful consideration of the following factors:

  • Wavelength Requirements: Match the wavelength (365nm, 385nm, or 405nm) to your light-curable material.
  • Number of Light Guides: Determine the appropriate number of light guides (up to four) for your application.
  • Control Needs: Evaluate the required level of control (individual LED control) for precise targeting.
  • Work Area Accessibility: Consider the size and accessibility of your workspace.
  • Material Compatibility: Ensure compatibility between the L9000’s light output and your materials.

Optimize Your Curing Processes with the L9000:

The L9000 Compact UV LED Spot Curing Lamp is the perfect solution for professionals seeking a precise, efficient, and long-lasting curing tool. By understanding its advantages, diverse applications, and key selection criteria, you can leverage the L9000 to achieve optimal results and elevate your targeted curing processes.

Contact Us, Incure’s authorized distributor for personalized recommendations on wavelength and cure times. Visit www.blazeasia.com to learn more.

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L21212 UV LED Flood Lamp: High-Power Curing for Large-Scale Applications

Reduce curing costs without sacrificing performance. The L21212 UV LED Flood Lamp offers a lower cost per joule and high-power output for large-scale applications. Explore wavelength options and integration possibilities.

Boost Production Efficiency and Lower Costs with Unparalleled Curing Power and Coverage.

In today’s fast-paced manufacturing world, efficient and powerful light-curing solutions are essential for large-scale applications. The L21212 UV LED Flood Lamp (available in 365nm, 385nm, and 405nm) is a game-changer, delivering exceptional curing power, broad coverage, and a lower cost per joule. Discover how the L21212 can revolutionize your light-curing processes.

Why Choose the L21212 UV LED Flood Lamp for Large-Scale Curing?

  • Lower Cost per Joule: Powered by 144 high-power LEDs, the L21212 maximizes light output and minimizes energy consumption, resulting in significant long-term cost savings.
  • Unmatched Intensity and Curing Area: Boasting over 2,200 mW/cm² of intensity across a massive 12″ x 12″ curing area, the L21212 offers the highest power and coverage in its class, perfectly suited for demanding large-scale applications.
  • Versatile Wavelength Options: Choose from 365nm, 385nm, or 405nm wavelengths to precisely match your UV/Visible light-curable adhesives and coatings, ensuring optimal performance across various manufacturing processes.
  • Modular Design for Ultimate Flexibility: Use the L21212 as a standalone unit in workshops or labs, seamlessly integrate it into UV chambers for controlled curing, or mount it on Incure C9000 UV Conveyor Systems for high-volume production lines.
  • User-Friendly Control: Operate the L21212 effortlessly via footswitch or PLC control, enabling programmable curing modes and precise process management.

Applications of the L21212 UV LED Flood Lamp:

  • High-Volume Manufacturing: Ideal for efficient curing of large products or multiple items simultaneously in high-volume production environments.
  • Controlled UV Chamber Curing: Integrate seamlessly with UV chambers for controlled curing of large, light-sensitive materials.
  • Streamlined Conveyor System Integration: Maximize throughput for large items by mounting the L21212 on Incure C9000 UV Conveyor Systems for continuous production.
  • Oversized Product Curing: Effectively cure large objects or wide surfaces coated with UV/Visible light-curable adhesives, sealants, or coatings.
  • Large Panel Curing: Perfect for curing large panels used in diverse industries, including signage, displays, and solar panel manufacturing.

Selecting the Right L21212 UV LED Flood Lamp:

Choosing the optimal L21212 configuration depends on several key factors:

  • Wavelength: Select the wavelength (365nm, 385nm, or 405nm) that best matches your specific light-curable material.
  • Application Needs: Consider your production volume, object dimensions, and desired level of integration (standalone vs. conveyor system integration).
  • Control Requirements: Determine the necessary level of control (footswitch vs. PLC with programmable curing modes) for optimal process management.
  • Ventilation: Due to the L21212’s high intensity, ensure adequate ventilation in your workspace.
  • Maintenance: While LEDs offer a longer lifespan, factor in any potential maintenance requirements.

L21212 UV LED Flood Lamp
   Configuration Specifications
  Type of Lamp LED Flood
Peak Intensity,   Distance from Lamp Base, (mW/cm2)  @1.0″
 @1.5″
 @2.0″
 @2.5″
1,270
1,210
1,190
1,130
  Intensity Adjustment YES
  Optional Wavelengths 365, 395, 405
  Working Distance  1.5″-3″
  Expected Bulb Life >20000 hrs
  Intensity Decay Over Life  20%
  Curing Area  12″ x 12″
  Curing Box with Interlock Safety Feature(optional)  B500  
  Curing Box Adjustable Heights 1.75″,3.5″,5.25″,7.0″,9.0″
  Temperature Management   Forced Air with Louvers
  Power Input 100-240V 50/60Hz Auto-Ranging
  External Control Port LCD Programmable Panel
  Light Source Dimension
  Power Supply Dimension  
  Curing Box Dimension
 18″x 23″x 8″
   Ordering Part Number L21212-365, L21212-395, L21212-405

Conclusion:

The L21212 UV LED Flood Lamp is the perfect solution for manufacturers facing large-scale curing challenges. By understanding its advantages, diverse applications, and key selection criteria, you can leverage the L21212 to achieve uniform cures on large surfaces, reduce operational costs, and significantly boost your production efficiency. Contact us today to learn more!

Contact Us, Incure’s authorized distributor for personalized recommendations on wavelength and cure times. Visit www.blazeasia.com to learn more.

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L2088 UV LED Flood Lamp: High-Intensity Curing for Diverse Applications

Maximize efficiency in your light-curing processes with the L2088. High power, a large curing area, and a lower cost per joule make it the ideal solution.

Maximize Efficiency and Versatility in Your Light-Curing Processes.

In the world of light-curable materials, manufacturers demand power, efficiency, and versatility. The L2088 UV LED Flood Lamp (available in 365nm, 385nm, and 405nm) delivers a unique combination of high intensity, a substantial curing area, and modular design to optimize your light-curing operations. Discover how the L2088 can elevate your production.

Why Choose the L2088 UV LED Flood Lamp?

  • Lower Cost per Joule: 144 high-power LEDs ensure efficient light output, reducing energy consumption and operational costs.
  • High Intensity and Large Curing Area: Over 1,300 mW/cm² of intensity across an 8″ x 8″ curing area provides powerful and effective curing for larger surfaces.
  • Versatile Wavelength Options: Choose from 365nm, 385nm, or 405nm wavelengths to match your specific UV/Visible light-curable adhesives and coatings.
  • Modular Design for Flexibility: Use the L2088 as a standalone unit, integrate it into UV chambers, or mount it on Incure C9000 UV Conveyor Systems for seamless high-volume production.
  • User-Friendly Control: Operate easily via footswitch or PLC control, enabling programmable curing modes and precise process management.

Applications of the L2088 UV LED Flood Lamp:

  • High-Volume Production: Ideal for efficient curing in high-volume manufacturing, ensuring consistent results for larger products.
  • Controlled UV Chamber Curing: Integrate seamlessly with UV chambers for controlled curing of light-sensitive materials.
  • Streamlined Conveyor System Integration: Maximize throughput by mounting the L2088 on Incure C9000 UV Conveyor Systems.
  • Diverse Curing Applications: Effectively cures a wide range of UV/Visible light-curable materials, including adhesives for assembly, bonding, and encapsulation, and coatings for protection, sealing, or enhancement.
  • Prototyping and Small Batch Production: Adaptable for curing applications in prototyping and small-batch environments.

Selecting the Right L2088 UV LED Flood Lamp:

Consider these factors when choosing the optimal L2088 configuration:

  • Wavelength: Select the wavelength (365nm, 385nm, or 405nm) that matches your light-curable material.
  • Application Needs: Evaluate your production volume and desired level of integration (standalone vs. conveyor system).
  • Curing Area Requirements: Ensure the 8″ x 8″ curing area is suitable for your product size.
  • Control Requirements: Determine the necessary level of control (footswitch vs. PLC).
  • Maintenance: While LEDs have a long lifespan, consider potential maintenance needs.

L2088 UV LED Flood Lamp
   Configuration Specifications
  Type of Lamp LED Flood
Peak Intensity,   Distance from Lamp Base, (mW/cm2)  @1.0″
 @1.5″
 @2.0″
 @2.5″
1,530
1,460
1,430
1,360
  Intensity Adjustment YES

  Optional Wavelengths

365, 395, 405
  Working Distance  1.5″-3″
  Expected Bulb Life >20000 hrs
  Intensity Decay Over Life  20%
  Curing Area  8″ x 8″
  Curing Box with Interlock Safety Feature(optional)    B300 or B500 with Adapter Plate
  Curing Box Adjustable Heights 3.5″
  Temperature Management   Forced Air with Louvers
  Power Input 100-240V 50/60Hz Auto-Ranging
  External Control Port LCD Programmable Panel
  Light Source Dimension  
  Power Supply Dimension

  Curing Box Dimension
9.1″x 9.1″x 6.3″
 13″x 5.1″x 9″
   Ordering Part Number L2068-365, L2068-395, L2068-405

Conclusion:

The L2088 UV LED Flood Lamp is a powerful and versatile solution for manufacturers seeking to optimize light-curing processes. By understanding its advantages, applications, and selection criteria, you can leverage the L2088 to achieve uniform cures, reduce costs, and boost production efficiency. Contact us today to learn more!

Contact Us, Incure’s authorized distributor for personalized recommendations on wavelength and cure times. Visit www.blazeasia.com to learn more.

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A Powerful LED Flood Lamp for Large-Scale Curing: Unveiling the L2068

In today’s manufacturing landscape, achieving efficient and uniform curing of light-curable materials is crucial for product quality and high-volume production. The L2068 UV LED Flood Lamp (available in 365nm, 385nm, or 405nm configurations) emerges as a game-changer, offering unparalleled curing power, versatility, and lower cost per joule. Let’s explore the advantages, diverse applications, and key factors to consider when choosing the L2068 for your production needs.

Advantages of the L2068 UV LED Flood Lamp:

  • Lower Cost per Joule: The L2068 utilizes 144 high-power LEDs, delivering efficient light output and translating to lower energy consumption in the long run.
  • Exceptional Intensity and Coverage: With over 1,800 mW/cm2 of intensity over a large 8″ x 6″ curing area, the L2068 boasts the highest curing power in its class, ideal for large-scale applications.
  • Versatile Wavelength Options: Available in 365nm, 385nm, and 405nm configurations, the L2068 caters to a wide range of light-curable adhesives and coatings used in various manufacturing processes.
  • Modular Design: The L2068 functions effectively as a standalone unit for small-scale production or can be seamlessly integrated into UV chambers or mounted on Incure C9000 UV Conveyor Systems for high-volume production lines.
  • LED-Controlled Operation: The L2068 offers user-friendly operation via footswitch or PLC control, allowing for programmable curing modes and greater process control.

Applications of the L2068 UV LED Flood Lamp:

  • Large-Scale Manufacturing: The L2068’s large curing area and high intensity make it ideal for efficient curing in high-volume production lines.
  • UV Chamber Integration: Seamless integration with UV chambers allows the L2068 to effectively cure products within controlled environments.
  • Conveyor System Integration: Mounting the L2068 on Incure C9000 UV Conveyor Systems streamlines the curing process for continuous production lines.
  • Adhesive Curing: The L2068’s high intensity is well-suited for large-scale curing of various light-curable adhesives used in assembly, bonding, and encapsulation applications.
  • Coating Applications: The L2068 effectively cures a wide range of UV/Visible light-curable coatings used for protecting, sealing, or enhancing product properties on large surfaces.

Choosing the Right L2068 UV LED Flood Lamp:

Selecting the most suitable L2068 configuration requires careful consideration of several factors:

  • Wavelength: Choose the wavelength (365nm, 385nm, or 405nm) that best matches the specific light-curable material you’re using.
  • Application Needs: Consider your production volume and desired level of integration (standalone vs. conveyor system integration) when selecting a setup.
  • Curing Area Requirements: The 8″ x 6″ curing area of the L2068 might not be suitable for very large objects. Consider alternative solutions for extremely large-scale applications.
  • Control Requirements: Evaluate the level of control needed (footswitch vs. PLC with programmable curing modes) to ensure optimal process management.
  • Maintenance Needs: LEDs typically offer a longer lifespan compared to traditional UV lamps. However, factor in potential maintenance considerations.

L2068 UV LED Flood Lamp
  Configuration Specifications
  Type of Lamp LED Flood
Peak Intensity,   Distance from Lamp Base, (mW/cm2)  @1.0″
 @1.5″
 @2.0″
 @2.5″
1,910
1,820
1,780
1,700
  Intensity Adjustment YES
  Optional Wavelengths 365, 395, 405
  Working Distance  1.5″-3″
  Expected Bulb Life >20000 hrs
  Intensity Decay Over Life  20%
  Curing Area  8″ x 6″
  Curing Box with Interlock Safety Feature(optional) B300 or B500 with Adapter Plate
  Curing Box Adjustable Heights 3.5″
  Temperature Management   Forced Air with Louvers
  Power Input 100-240V 50/60Hz Auto-Ranging
  External Control Port LCD Programmable Panel
  Light Source Dimension  
  Power Supply Dimension
 
  Curing Box Dimension
 9.1″x 9.1″x 6.3″  
13″x 5.1″x 9″
   Ordering Part Number L2068-365, L2068-395, L2068-405

 

Conclusion:

The L2068 UV LED Flood Lamp offers a compelling solution for manufacturers seeking a powerful and versatile curing system for large-scale production. By understanding its advantages, diverse applications, and key selection criteria, you can determine if the L2068 is the right tool to elevate your light-curing processes, achieve uniform results, and maximize production efficiency.

Discover the perfect Incure UV Flood Curing System for fast, uniform curing of large surfaces. Click here to explore our extensive range of options or Contact Us for personalized recommendations on size and power. Visit www.incurelab.com for more information on Flood Curing benefits.

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