Other Adhesives

High Temperature Vacuum Grease

High-temperature vacuum grease: essential for extreme conditions. Learn benefits, applications, and how to choose the right lubricant. Extend lifespan & ensure reliability.

In demanding industrial and scientific applications, where high temperatures and vacuum environments collide, ordinary lubricants simply won’t cut it. That’s where high-temperature vacuum grease steps in, providing crucial protection and performance where others fail. This blog explores the vital role of these specialized lubricants, their benefits, and how to choose the right one for your needs.

Understanding the Challenge: High Temperature and Vacuum

Imagine a scenario where components are subjected to intense heat while operating in a vacuum. This combination creates a unique set of challenges:

  • Degradation: Ordinary greases break down rapidly under high temperatures, losing their lubricating properties and potentially leaving behind harmful residues.
  • Outgassing: In a vacuum, volatile components of lubricants can evaporate, contaminating the environment and affecting sensitive processes.
  • Oxidation: High temperatures accelerate oxidation, leading to the formation of sludge and deposits that can hinder performance.

High-Temperature Vacuum Grease: The Solution

High-temperature vacuum grease is specifically formulated to withstand these extreme conditions. These lubricants are designed with:

  • Thermally Stable Base Oils: Often silicone or perfluoropolyether (PFPE) based, these oils resist degradation at elevated temperatures.
  • Low Volatility: Formulated to minimize outgassing, ensuring a clean vacuum environment.
  • Inert Additives: Additives are carefully selected to enhance performance without compromising stability or cleanliness.

Key Benefits of Using High-Temperature Vacuum Grease:

  • Extended Component Lifespan: By providing reliable lubrication, these greases minimize wear and tear, extending the lifespan of critical components.
  • Improved Performance: Consistent lubrication ensures smooth operation and optimal performance, even under extreme conditions.
  • Reduced Maintenance: The long-lasting nature of high-temperature vacuum grease minimizes the need for frequent relubrication.
  • Clean Vacuum Environment: Low outgassing properties prevent contamination, ensuring the integrity of vacuum processes.
  • Reliability: In critical applications, these greases provide the reliability needed to ensure continuous operation.

Applications Where High-Temperature Vacuum Grease Excels:

  • Vacuum Furnaces: Lubricating bearings and seals in high-temperature vacuum furnaces.
  • Sputtering and Evaporation Systems: Protecting components in thin-film deposition processes.
  • Semiconductor Manufacturing: Ensuring reliable operation of equipment in cleanroom environments.
  • Aerospace Applications: Lubricating components in space vehicles and satellites.
  • High-Temperature Ovens and Kilns: Protecting bearings and other moving parts in industrial ovens.
  • Scientific Instruments: Lubricating sensitive equipment in research and development settings.

Choosing the Right High-Temperature Vacuum Grease:

Selecting the appropriate grease is crucial for optimal performance. Consider these factors:

  • Temperature Range: Ensure the grease can withstand the operating temperatures of your application.
  • Vacuum Level: Choose a grease with low outgassing properties suitable for your vacuum requirements.
  • Chemical Compatibility: Verify the grease is compatible with the materials it will contact.
  • Viscosity: Select a viscosity that provides adequate lubrication for your specific application.
  • Application-Specific Requirements: Consider any unique requirements, such as food-grade or cleanroom compatibility.
Comments Off on High Temperature Vacuum Grease
March 12, 2025
Other Adhesives

What is vacuum grease vs silicone grease?

Vacuum Grease vs. Silicone Grease: Understanding the Key Differences

When it comes to lubrication in specialized applications, two common contenders are vacuum grease and silicone grease. While they might seem similar at first glance, their properties and intended uses differ significantly. Understanding these distinctions is crucial for optimal performance and longevity of your equipment.

What is Grease, Anyway?

Before diving into the specifics, let’s establish a basic understanding of grease. Grease is a semi-solid lubricant consisting of a base oil, a thickener, and additives. The base oil provides the lubrication, the thickener holds the oil in place, and the additives enhance specific properties.

Silicone Grease: Versatility for Everyday Applications

Silicone grease is a lubricant based on silicone oil. It’s known for its:

  • Wide Temperature Range: Silicone grease typically performs well in both high and low temperatures, making it versatile for various environments.
  • Water Resistance: It repels water and is often used in applications where moisture is a concern.
  • Compatibility with Plastics and Rubber: Silicone grease is generally safe for use with many plastics and rubber materials, preventing degradation.
  • Electrical Insulation: It often possesses excellent dielectric properties, making it suitable for electrical applications.

Common Applications of Silicone Grease:

  • Plumbing (lubricating O-rings and seals)
  • Automotive (weather stripping, brake components)
  • Electrical connections
  • General lubrication of moving parts

Vacuum Grease: Specialized for High Vacuum Environments

Vacuum grease is designed specifically for use in high vacuum environments. Its key characteristics include:

  • Low Volatility: This is the most critical feature. Vacuum grease has a very low vapor pressure, meaning it doesn’t readily evaporate in a vacuum. This prevents contamination of the vacuum system and maintains a stable vacuum.
  • Chemical Inertness: It’s often formulated to be chemically inert, minimizing reactions with other materials in the vacuum system.
  • High Purity: Vacuum grease is manufactured to high purity standards to minimize outgassing and contamination.

Common Applications of Vacuum Grease:

  • Vacuum pumps
  • Vacuum chambers
  • Laboratory equipment (glass joints, stopcocks)
  • Semiconductor manufacturing
  • Scientific instruments

Key Differences Summarized:

Feature Silicone Grease Vacuum Grease
Base Oil Silicone Oil Specialized oils with low volatility
Volatility Moderate Very low
Temperature Range Wide Varies, focused on low volatility.
Water Resistance Excellent Good, but primarily focused on vacuum compatibility
Primary Use General lubrication, water resistance, compatibility with plastics High vacuum environments
Purity Standard to High Very High
When to Use Which?
  • Choose silicone grease when you need a versatile lubricant that can handle a wide range of temperatures, water exposure, and contact with various materials.
  • Choose vacuum grease when you need a lubricant that can maintain a stable vacuum by minimizing outgassing and contamination.

Important Considerations:

  • Always check the manufacturer’s specifications for the specific grease you’re using.
  • Ensure compatibility with the materials in your application.
  • Properly cleaning surfaces before applying grease is crucial for optimal performance.

By understanding the distinct properties of vacuum grease and silicone grease, you can select the right lubricant for your specific application, ensuring optimal performance and longevity of your equipment.

Comments Off on What is vacuum grease vs silicone grease?
March 12, 2025
Other Adhesives

What is High Vacuum Grease?

What is High Vacuum Grease?

High vacuum grease is a specialized lubricant designed for use in high vacuum environments. It is formulated to have extremely low vapor pressure, meaning it does not easily evaporate or outgas under high vacuum conditions. This is crucial because any outgassing can contaminate the vacuum environment and interfere with sensitive processes.

Key Characteristics of High Vacuum Grease

  • Low Vapor Pressure: This is the most critical characteristic, ensuring minimal contamination of the vacuum environment.
  • Chemical Inertness: High vacuum grease should not react with the materials it comes into contact with, such as metals, ceramics, or elastomers.
  • Thermal Stability: It should maintain its lubricating properties over a wide temperature range, from cryogenic temperatures to high temperatures.
  • Radiation Resistance: In some applications, high vacuum grease may be exposed to radiation, so it should be able to withstand such exposure without degradation.

Applications of High Vacuum Grease

High vacuum grease is used in a variety of applications where maintaining a high vacuum is essential, including:

  • Scientific Research: In scientific research, high vacuum grease is used in various instruments, such as mass spectrometers, electron microscopes, and particle accelerators.
  • Industrial Processes: It is also used in industrial processes like vacuum coating, semiconductor manufacturing, and aerospace engineering.
  • Vacuum Systems: High vacuum grease is used to lubricate valves, seals, and other components in vacuum systems to ensure smooth operation and prevent leaks.

Types of High Vacuum Grease

There are several types of high vacuum grease available, each with specific properties and applications. Some common types include:

  • Silicone Greases: These are the most common type of high vacuum grease, known for their low vapor pressure and good thermal stability.
  • Fluorocarbon Greases: These greases offer even lower vapor pressure than silicone greases and are often used in ultra-high vacuum applications.
  • Hydrocarbon Greases: These greases are less commonly used in high vacuum applications due to their higher vapor pressure, but they may be suitable for certain applications.

Choosing the Right High Vacuum Grease

Selecting the appropriate high vacuum grease depends on the specific application and the required vacuum level. Factors to consider include:

  • Vapor Pressure: The lower the vapor pressure, the better for high vacuum applications.
  • Temperature Range: The grease should be able to withstand the temperature extremes of the application.
  • Chemical Compatibility: The grease should not react with the materials it comes into contact with.
  • Radiation Resistance: If the application involves radiation, the grease should be able to withstand it.

By carefully selecting and using high vacuum grease, it is possible to maintain a high vacuum environment and ensure the proper functioning of various scientific and industrial equipment.

Comments Off on What is High Vacuum Grease?
March 12, 2025
Other Adhesives

High Vacuum Grease Uses

High Vacuum Grease Uses

High vacuum grease is a specialized lubricant designed for use in high vacuum environments. It is formulated to have extremely low vapor pressure, meaning it does not easily evaporate or outgas under high vacuum conditions. This is crucial because any outgassing can contaminate the vacuum environment and interfere with sensitive processes.

What is High Vacuum Grease Used For?

High vacuum grease is used in a variety of applications where maintaining a high vacuum is essential, including:

  • Scientific Research: In scientific research, high vacuum grease is used in various instruments, such as mass spectrometers, electron microscopes, and particle accelerators.

  • Industrial Processes: It is also used in industrial processes like vacuum coating, semiconductor manufacturing, and aerospace engineering.

  • Vacuum Systems: High vacuum grease is used to lubricate valves, seals, and other components in vacuum systems to ensure smooth operation and prevent leaks.

Types of High Vacuum Grease

There are several types of high vacuum grease available, each with specific properties and applications. Some common types include:

  • Silicone Greases: These are the most common type of high vacuum grease, known for their low vapor pressure and good thermal stability.
  • Fluorocarbon Greases: These greases offer even lower vapor pressure than silicone greases and are often used in ultra-high vacuum applications.
  • Hydrocarbon Greases: These greases are less commonly used in high vacuum applications due to their higher vapor pressure, but they may be suitable for certain applications.

Choosing the Right High Vacuum Grease

Selecting the appropriate high vacuum grease depends on the specific application and the required vacuum level. Factors to consider include:

  • Vapor Pressure: The lower the vapor pressure, the better for high vacuum applications.
  • Temperature Range: The grease should be able to withstand the temperature extremes of the application.
  • Chemical Compatibility: The grease should not react with the materials it comes into contact with.
  • Radiation Resistance: If the application involves radiation, the grease should be able to withstand it.

By carefully selecting and using high vacuum grease, it is possible to maintain a high vacuum environment and ensure the proper functioning of various scientific and industrial equipment.

Comments Off on High Vacuum Grease Uses
March 12, 2025
Other Adhesives

What Dissolves High Vacuum Grease

High vacuum grease is a specialized lubricant used in high vacuum systems to ensure smooth operation and prevent leaks. However, over time, this grease can degrade and contaminate the vacuum environment. To maintain optimal performance and prevent damage to sensitive equipment, it’s essential to understand how to dissolve high vacuum grease effectively.

Understanding High Vacuum Grease

Before diving into the solvents, it’s crucial to understand the composition of high vacuum grease. These greases are typically formulated with hydrocarbon-based oils and waxes, along with additives to enhance their performance in low-pressure environments. The specific composition can vary depending on the manufacturer and intended application.

Choosing the Right Solvent

The key to dissolving high vacuum grease is to select a solvent that can effectively break down the grease without harming the surrounding components or leaving behind residues. Here are some commonly used solvents:

  1. Hydrocarbon Solvents: These solvents, such as mineral spirits, naphtha, and hexane, are effective at dissolving hydrocarbon-based greases. However, they can be flammable and should be used with caution in well-ventilated areas.

  2. Chlorinated Solvents: Chlorinated solvents like trichloroethylene and methylene chloride are powerful degreasers. However, they can be harmful to the environment and should be handled with care.

  3. Specialty Solvents: Some manufacturers offer specialized solvents designed specifically for cleaning high vacuum systems. These solvents are often formulated to be less aggressive and more compatible with various materials used in vacuum equipment.

Cleaning Procedure

When cleaning high vacuum grease, it’s essential to follow proper safety procedures and wear appropriate protective gear, such as gloves and eye protection. Here’s a general cleaning procedure:

  1. Isolate the Area: If possible, isolate the area to be cleaned to prevent contamination of other components.

  2. Apply the Solvent: Apply the chosen solvent to the affected area using a clean cloth or cotton swab. Avoid excessive amounts of solvent, as it can seep into sensitive areas.

  3. Gently Clean: Gently wipe away the dissolved grease using a clean cloth. Avoid scrubbing, as it can damage delicate surfaces.

  4. Rinse: Rinse the area thoroughly with a clean solvent to remove any remaining grease or solvent residue.

  5. Dry: Allow the area to air dry completely before reassembling the vacuum system.

Additional Tips

  • Always test the solvent on an inconspicuous area to ensure compatibility with the materials.
  • Avoid using abrasive materials or excessive force, as they can damage the surfaces.
  • Dispose of used solvents properly according to local regulations.

By following these guidelines and choosing the appropriate solvent, you can effectively dissolve high vacuum grease and maintain the integrity of your vacuum system.

Comments Off on What Dissolves High Vacuum Grease
March 11, 2025
UV Spot Lamps / UV Systems

Ultra-High Intensity Spot Curing Bonding Solutions

Achieve pinpoint precision with UV spot curing systems. Incure offers advanced equipment & adhesives for fast, reliable bonding in electronics, medical, & more. Learn how we can optimize your projects.

In the realm of modern manufacturing, precision and speed are the cornerstones of success. For applications demanding pinpoint accuracy in adhesive curing, coating, or bonding, UV spot curing systems stand as indispensable tools. This in-depth guide explores the benefits, applications, and selection of UV spot curing systems, highlighting how InCure’s comprehensive line of adhesives and equipment can revolutionize your projects.

Understanding the Precision of UV Spot Curing

UV spot curing is a focused application of ultraviolet (UV) light to selectively cure materials in a specific area. Unlike flood curing, which illuminates a larger surface, spot curing delivers a concentrated beam of UV energy, enabling precise and localized curing. This technique offers numerous advantages:

  • Pinpoint Accuracy: Allows for curing of small, intricate areas without affecting surrounding components.
  • Reduced Thermal Stress: Minimizes heat transfer to sensitive materials, preventing damage.
  • Faster Cycle Times: Rapid curing speeds up production processes and enhances throughput.
  • Minimized Material Waste: Precise application reduces adhesive or coating waste.
  • Improved Product Aesthetics: Prevents unwanted curing in surrounding areas, maintaining a clean and professional appearance.
  • Consistent Results: Provides repeatable and reliable curing for consistent product quality.

Diverse Applications of UV Spot Curing Systems

UV spot curing systems are employed in a multitude of industries and applications, including:

  • Electronics Assembly: Bonding small components, wire tacking, and securing surface-mount devices (SMDs).
  • Optical and Photonics: Aligning and bonding lenses, fibers, and optical components.
  • Medical Device Manufacturing: Assembling catheters, needles, and other delicate medical devices.
  • Jewelry Manufacturing: Setting gemstones, repairing jewelry, and creating intricate designs.
  • Automotive Repair: Bonding small parts, repairing windshields, and sealing electrical connections.
  • General Precision Assembly: Any application requiring very small and accurate bonding.

Selecting the Ideal UV Spot Curing System

Choosing the right UV spot curing system is critical for achieving optimal results. Consider these essential factors:

  • Wavelength and Intensity: Match the UV wavelength and intensity to the specific requirements of the material being cured.
  • Spot Size and Shape: Select a system that offers adjustable spot sizes and shapes to accommodate various applications.
  • Light Delivery System: Choose between fiber optic light guides, lenses, or other delivery systems based on application needs.
  • Lamp Type: Consider LED or arc lamp systems based on intensity, lifespan, and energy efficiency. LED systems are becoming increasingly popular due to their stability, and long life.
  • Control and Automation: Look for systems with precise control over intensity, exposure time, and other parameters.
  • Safety Features: Ensure the system incorporates adequate safety measures to protect operators from UV radiation.
  • Ergonomics: For manual applications, consider the ergonomics of the system for comfortable and efficient operation.

ConfigurationS10S20
Type of Lamp100W Mercury ARC200W Mercury ARC
UV Spectrum
Focal Point (mm) 10mm to 25mm
Spot Diameter @ Focal Point (mm)  3,5,8   3,5,8  
Intensity @ Focal Point UVA (UVV) mW/cm2> 10,000  > 20,000  
Type of Guides Single-Pole (Length 0.5M or 1 M,  Ø 5mm or 8mm)
 2-Pole (Length 0.5M or 1M, Ø 3mm)
 3-Pole (Length 0.5M or 1M,  Ø 3mm)
 4-Pole (Length 0.5M or 1M,  Ø 3mm)
Number of Guides 
Available Wavelengths (Peak) 365365
Expected Bulb Life > 2,000 hrs > 2,000 hrs 
Intensity Decay over Life   45%       45%   
Maximum Part Cure  Ø  3-10 3-10
Intensity Control (10% – 100%)NoYes
Power Input Temperature Management90 – 265V, 47 / 63Hz, Auto-Ranging Single / Dual-DC Fan Filtered
External Control Port NonePLC I/O Cable 
Overall Dimensions  10.8″ x 5.0″ x   11.7″ (3.5kg)10.6″ x 8.7″ x 4.1″ (2.7kg)

How Blaze Can Help You Optimize Your UV Curing Processes:

Blaze is a proud distributor of Incure UV spot lamps, offering a comprehensive range of solutions and support to help you optimize your UV curing processes. We provide:

  • Expert Consultation: Our team of experts will work with you to understand your specific needs and recommend the best Incure UV spot lamp for your application.
  • Product Selection: We offer a wide selection of Incure UV spot lamps to meet diverse requirements.
  • Integration Support: We can assist with integrating the UV spot lamp into your existing equipment or production line.
  • Technical Support and Maintenance: We provide ongoing technical support and maintenance to ensure your UV system operates at peak performance.
  • Custom Solutions: If your application requires a unique solution, we can work with Incure to develop a custom UV spot lamp system tailored to your needs.
Comments Off on Ultra-High Intensity Spot Curing Bonding Solutions
March 11, 2025
Ultra-High Intensity Spot Curing Bonding Solutions
UV Conveyors / UV Systems

UV Curing Systems & Equipment

Unleashing Efficiency and Precision: A Deep Dive into UV Curing Machines for Modern Manufacturing

In the fast-paced world of manufacturing, efficiency, precision, and reliability are paramount. One technology that has revolutionized various industries is UV curing. This process, utilizing ultraviolet light to rapidly cure adhesives, coatings, and inks, offers significant advantages over traditional curing methods. This comprehensive guide explores the benefits of UV curing machines for manufacturers and professionals, and how InCure’s line of adhesives and equipment can elevate your projects.

Understanding the Power of UV Curing

UV curing is a photochemical process where high-intensity ultraviolet light initiates a chemical reaction in a specially formulated material, causing it to solidify or “cure” almost instantly. This process offers several key advantages:

  • Speed and Efficiency: UV curing drastically reduces curing times, often from hours to seconds, leading to increased production throughput and reduced cycle times.
  • Enhanced Bond Strength: UV-cured adhesives create strong, durable bonds with excellent adhesion to various substrates, including plastics, glass, metals, and composites.
  • Precise Control: UV curing allows for precise control over the curing process, ensuring consistent and repeatable results.
  • Reduced Waste: The rapid curing process minimizes material waste and reduces the need for extensive post-processing.
  • Environmentally Friendly: Many UV-curable materials are solvent-free, reducing volatile organic compound (VOC) emissions and promoting a cleaner manufacturing environment.
  • Improved Product Quality: Consistent curing leads to improved product quality, reducing defects and rework.



    NEWGENTM C9000 UV Conveyor

    ConfigurationIncure C9000 with
    L3018    		Incure C9000 with
    L1044    		Incure C9000 with
    F100x1AB    		Incure C9000 with
    F200x1AB    		Incure C9000 with
    F400x1AC    		Incure C9000 with
    F500x1AC
    Type of LampLED BeamARC FloodARC Focused
    Intensity @2.5″ Distance
    UVA(UVV) mW/cm2    		2,500 (3,000)1,800 (87)154 (141)223(215)312 (287)436 (390)
    Intensity AdjustmentYesYesNoYesNoNo
    Curing Energy (belt speed)
    @ 1.5 feet/min (min)
    @ 6.0 feet/min (nominal)
    @ 12.0 feet/min (max)    		UVA (UVV) mJ/cm2
    8,400 (10,000)
    2,100 (2,500)
    1,050 (1,250)    		UVA (UVV) mJ/cm2
    24,000 (1,100)
    6,000 (300)
    3,000 (145)    		UVA (UVV) mJ/cm2
    4,200 (4,000)
    1,050 (1,000)
    525 (500)    		UVA (UVV) mJ/cm2
    8,900 (8,600)
    2,200 (2,100)
    1,100 (1,050)    		UVA (UVV) mJ/cm2
    10,400 (9,500)
    2,600 (2,300)
    1,300 (1,190)    		UVA (UVV) mJ/cm2
    5,900 (5,500)
    1,490 (1,400)
    740 (690)
    Optional Wavelengths365, 395, 405365, 395, 405320, 365320, 365254, 365254, 365
    Recommended Working Distance1.5″ -3″0.2″ – 3″1.5″ – 3″1.5″ – 3″1.5″ – 3″1.5″ – 3″
    Expected Bulb Life>20,000 hrs>20,000 hrs>1,000 hrs>1,000 hrs>1,000 hrs>1,000 hrs
    Intensity Decay over Life20%20%45%45%45%45%
    Maximum Part Cure Width
    Exposure Width    		8″
    1″    		4″
    4″    		8″
    6″    		8″
    6″    		5″
    5″    		5″
    3″
    Stand-Alone ConfigurationYesYesYesYesYesYes
    Dynamic Uniformity0.9 @ 3.0″ distance0.9 @ 3.0″ distance0.78 @ 3.0″ distance0.78 @ 3.0″ distance0.79 @ 3.0″ distance0.79 @ 3.0″ distance
    Temperature ManagementAir-coolAir-coolAir-cool or External ExhaustAir-cool or External ExhaustAir-cool or External ExhaustAir-cool or External Exhaust
    Power Input100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging
    External Control PortPLC/RS232/Foot SwitchPLC/RS232/Foot SwitchNoneNoneNoneNone
    Light Source Dimension
    Power Supply Dimension
    Conveyor Dimension    		10.3″ x 3.6″ x 4″ (2.5Kg)
    13″ x 9″ x 5.1″ (6.6Kg)
    54″ x 14″ x 12″    		5.1″ x 5.1″ x 6.3″
    13″ x 9″ x 5.1″
    54″ x 14″ x 12″    		11″ x 10″ x 9″
    Intergrated With Light Source
    54″ x 14″ x 12″    		11″ x 10″ x 9″
    Intergrated With Light Source
    54″ x 14″ x 12″    		8″ x 5″ x 6″
    Intergrated With Light Source
    54″ x 14″ x 12″    		8″ x 5″ x 6″
    Intergrated With Light Source
    54″ x 14″ x 12″
    Conveyor Curing Height1.5″ – 5″1.5″ – 5″1.5″ – 5″1.5″ – 5″1.5″ – 5″1.5″ – 5″
    Belt Width9″9″9″9″9″9″
    Ordering Part NumberC9000-1xL3018-365
    C9000-1xL3018-385
    C9000-1xL3018-405    		C9000-1xL1044-365
    C9000-1xL1044-385
    C9000-1xL1044-405    		C9000-F100x1AB
    C9000-F100x2A
    C9000-F100x2B    		C9000-F200x1AB
    C9000-F200x2A
    C9000-F200x2B    		C9000-F400x1AC
    C9000-F400x2A
    C9000-F400x2C    		C9000-F500x1AC
    C9000-F500x2A
    C9000-F500x2C

Applications of UV Curing Machines Across Industries

UV curing machines find applications in a wide range of industries, including:

  • Electronics: Bonding components, encapsulating sensitive electronics, and coating printed circuit boards (PCBs).
  • Medical Devices: Assembling medical devices, bonding catheters, and coating medical instruments.
  • Automotive: Bonding automotive components, coating interior and exterior parts, and sealing headlights.
  • Printing and Packaging: Curing inks and coatings on labels, packaging materials, and printed products.
  • Optical and Photonics: Bonding lenses, prisms, and optical fibers.
  • Aerospace: Bonding composite materials, sealing aircraft components, and coating surfaces.
  • General Manufacturing: anywhere fast, strong and precise bonding is needed.

Selecting the Right UV Curing Machine

Choosing the right UV curing machine is crucial for achieving optimal results. Consider the following factors:

  • Wavelength and Intensity: The specific UV wavelength and intensity required depend on the type of material being cured.
  • Curing Area and Geometry: The size and shape of the curing area should match the dimensions of the parts being processed.
  • Lamp Type: Different lamp types, such as arc lamps, LED lamps, and microwave lamps, offer varying advantages in terms of intensity, lifespan, and energy efficiency.
  • Control and Automation: Advanced control systems and automation features can enhance process consistency and efficiency.
  • Cooling System: Effective cooling is essential for maintaining lamp performance and preventing overheating.
  • Safety Features: Ensure the machine incorporates appropriate safety features to protect operators from UV radiation.
Download Incure UV Conveyor Systems Selector Guide

See Incure UV conveyor systems in action and experience the speed and precision firsthand – visit our showroom today!

Comments Off on UV Curing Systems & Equipment
March 11, 2025
UV Curing Systems & Equipment
UV Flood Lamps / UV Systems

Flood Curing Systems

Boost production with UV flood curing systems. Incure offers high-intensity systems for fast, efficient curing of adhesives, coatings, and inks. Contact us for customized solutions.

UV flood curing systems are a type of ultraviolet (UV) curing equipment that uses high-intensity UV light to cure adhesives, coatings, and inks. They are widely used in a variety of industries, including manufacturing, printing, and packaging.

How UV Flood Curing Systems Work

UV flood curing systems use a bank of high-intensity UV lamps to emit UV light. The UV light is absorbed by the adhesive, coating, or ink, which causes it to cure or harden. UV flood curing systems are typically used to cure large areas of material, such as sheets of paper or metal.

The Benefits of UV Flood Curing Systems

UV flood curing systems offer a number of benefits over traditional curing methods, such as heat curing. These benefits include:

  • Fast curing times: UV flood curing systems can cure materials in a matter of seconds, which can help to increase production efficiency.
  • High-quality results: UV flood curing systems can produce high-quality results, with uniform curing and minimal distortion.
  • Low energy consumption: UV flood curing systems are energy-efficient, which can help to reduce operating costs.
  • Environmentally friendly: UV flood curing systems do not produce any harmful emissions, which makes them a more environmentally friendly option than traditional curing methods.

 

    ConfigurationF100F200F200PF900PF400F500
   Type of LampARC FloodARC Flood, Programmable

Intensity  in  mW/cm2 

(Measured with  EIT Power  Puck   Distance  from  Lamp Base)

 UVAUVV  UVA UVV    UVA UVV   UVA UVV UVA  UVV UVA UVV  
 @0.5  270235360330 360330 360 330 455 420 570505 
 @1.0  245215320300320 300  320300 415 390 535  480
@1.5″215190285270 285270  285270 380  360500 450 
@2.0″185165250240250 240 250 240 345  330 465420 
@2.5″155140215210215 210  215210  310 300435390 
@3.0″            
@4.0″            
  Intensity Adjustment   No Yes  No
  Available Wavelengths256, 320, 365
  Working Distance    1.5” – 3”  1” – 3” 1” (Optimum)
  Expected Bulb Life*    > 2,000 hrs
  Intensity Decay over Life       45%  
  Static Uniformity @ 2.0” 0.78
  Dynamic Uniformity @ 3.0” 0.90
  Curing Area 6” x 8” 12” X 16” 5” X 5” 3” X 5”
  Curing Box Adjustable  
  Heights (optional purchase)		 1.75”,   3.5”,   5.25”,   7.0”,   9.0” Not Applicable Not Applicable 
  Temperature Management      Forced Air with Standby Mode
  Power Input100-240V, 50/60Hz, Auto-Ranging
  External Control PortNone     LCD Programmable Interactive PanelNone   
  Ordering Part Number F100-1A (UVA)
F100-1B (UVB)
F100-1C (UVC)		  F200-1A (UVB)
  F200-1B (UVB)
  F200-1C (UVC)		F200P-1A (UVA)
F200P-1B (UVB)
F200P-1C (UVC)		F900P-1A (UVA)
F900P-1B (UVB)
F900P-1C (UVC)		  F400-1A (UVA)
  F400-1B (UVB)
  F400-1C (UVC)		  F500-1A (UVA)
  F500-1B (UVB)
  F500-1C (UVC)
  Irradiator Dimension / Weight11” x 10” x 9” (11 lb)   11” x 10” x 9” (11 lb)   11” x 10” x 9” (13 lb)   17.5” x 23” x 7.8” (26.8 lb)   8” x 5” x 6” (3.25 lb)   8” x 5” x 6” (3.25 lb)   
  Controller Dimension / Weight
  Curing Drawer / Box
  (Optional Purchase, 
  Unless Specified)		B500B500B500B201Included in Full Complete Set Only   
  Curing Drawer /
  Box Dimension 		12” x 12” x 12”12” x 12” x 12”12” x 12” x 12”20” x 24” x 14”8” x 5” x 2.6”8” x 5” x 2.6”  
  Interlock Safety FeatureIntegrated When Mounted on B300 Curing Box Standby / Full Power On Mode  
  C9000 TM Conveyor MountingYesNot ApplicableYes

Applications of Incure UV Flood Lamps:

Incure UV flood lamps are used across various industries:

  • Printing: Curing inks and coatings on printed materials.
  • Electronics: Curing adhesives and coatings on electronic components.
  • Wood Finishing: Curing UV-curable coatings on wood products.
  • Automotive: Curing adhesives and coatings on automotive parts.
  • Aerospace: Curing composites and other materials used in aerospace applications.

How Blaze Can Help You Optimize Your UV Curing Processes:

Blaze is a proud distributor of Incure UV flood lamps, offering a complete range of solutions and support to optimize your UV curing processes. We provide:

  • Expert Consultation: Our team of experts will analyze your specific needs and recommend the best Incure UV flood lamp for your application.
  • Product Selection: We offer a wide selection of Incure UV flood lamps to meet diverse requirements, including different wavelengths, intensities, and sizes.
  • System Design and Integration: We can assist with designing and integrating the UV flood lamp system into your existing equipment or production line.
  • Technical Support and Maintenance: We provide ongoing technical support and maintenance to ensure your UV system operates at peak performance.
  • Custom Solutions: If your application requires a unique solution, we can work with Incure to develop a custom UV flood lamp system tailored to your exact specifications.

Partnering with Blaze for Your Incure UV Flood Lamp Project:

  • Improved Curing Efficiency: Our expertise in UV curing processes helps optimize curing times and improve overall efficiency.
  • Reduced Costs: Energy-efficient LED UV lamps and optimized processes can significantly reduce operating costs.
  • Enhanced Quality: Precise and consistent UV curing leads to higher quality products with fewer defects.
  • Reliable Performance: Our partnership with Incure guarantees high-quality, reliable UV flood lamps.

See how Incure UV flood lamps can streamline your curing process – visit Blaze’s showroom for a demonstration.

Comments Off on Flood Curing Systems
March 11, 2025
Flood Curing Systems
UV Systems

Ultra-High Power UV Curing System

Ultra-high power UV LED curing systems: Faster cure times, enhanced bond strength, and energy efficiency. Discover how Incure’s UV curable adhesives and equipment optimize manufacturing processes.

In today’s fast-paced manufacturing landscape, efficiency and precision are paramount. For professionals seeking to streamline production and achieve superior bonding results, ultra-high power UV curing LED systems are revolutionizing the industry. This blog explores the benefits of these advanced systems and how Incure’s comprehensive line of adhesives and equipment can empower your projects.

The Power of Ultra-High Power UV LED Curing

Traditional UV curing methods often fall short when dealing with complex materials or demanding production schedules. Ultra-high power UV LED systems overcome these limitations by delivering:

  • Faster Cure Times: Increased irradiance translates to significantly reduced curing times, boosting throughput and minimizing downtime.
  • Deeper Penetration: The intense UV light penetrates deeper into adhesives and coatings, ensuring thorough and consistent curing, even in shaded areas or with thick layers.
  • Enhanced Bond Strength: Complete curing results in stronger, more durable bonds, leading to higher product quality and reliability.
  • Energy Efficiency: LED technology consumes significantly less energy than traditional arc lamps, reducing operating costs and environmental impact.
  • Precise Control: LED systems offer precise control over intensity and wavelength, allowing for optimized curing processes for various materials.
  • Extended Lifespan: LED emitters boast a significantly longer lifespan compared to traditional bulbs, minimizing maintenance and replacement costs.
  • Reduced Heat Generation: LED systems produce less heat, protecting heat-sensitive substrates and minimizing thermal stress.

Applications Across Industries

The versatility of ultra-high power UV LED curing systems makes them ideal for a wide range of applications:

  • Electronics Manufacturing: Bonding components, encapsulating sensitive electronics, and conformal coating.
  • Medical Device Manufacturing: Assembling medical devices, bonding catheters, and curing biocompatible adhesives.
  • Automotive Manufacturing: Bonding automotive components, sealing headlights, and curing coatings.
  • Aerospace Manufacturing: Bonding structural components, sealing aircraft windows, and curing composite materials.
  • Optical Bonding: Bonding lenses, prisms, and other optical components with high precision.
  • General Assembly: Quickly curing adhesives on many different types of products.

    ConfigurationL1044 L1055 L1066L2068 L2088 L2812L3018L51212
 Type of LampLED Flood, Programmable

Intensity  in  mW/cm2 

(Measured with  EIT Power  Puck   Distance  from  Lamp Base)

 UVAUVV  UVA UVV    UVA UVV    UVA UVV   UVA UVV UVA  UVV UVA UVV  UVA UVV 
 @0.5  275013922001121930911650701380591240 568750 138070
 @1.0  254012720401051780  87 153069127058115055 8000 127064
@1.5″2420120 1940991700  84 146068121057109054 7500 121060
@2.0″2370116 1900931660  81 143067119056107053 7200 119058
@2.5″ 2260 111 1810871590 78 136066113055102052 6900  113056
@3.0″ 2070 101 166082145075125065  1040 54 940 51 6750  1040 51 
@4.0″ 1550 82 1240771090 72 93064 780  53 700 50 6600   780  41 
 Intensity Adjustment    LED Controller    
 Available Wavelengths365 , 395, 405 
 Working Distance   1.5” – 4.0”  
 Expected Bulb Life*  > 20,000 hrs 
 Intensity Decay over Life       20% 
 Static Uniformity @ 2.0”    0.78 
 Dynamic Uniformity @ 3.0”    0.90 
 Curing Area 4” x 4” 5” X 5” 6” X 6” 6” X 8”  8” X 8”  8” X 12”1” X 8” 12” X 12”
 Curing Box Adjustable Heights   (optional   purchase)    3.5” Max Distance  
 Temperature ManagementForced Air with Standby Mode
 Power Input 100-240V, 50/60Hz, Auto-Ranging
 External Control Port      LCD Programmable Panel
 Ordering Part Number  L1044-365  L1044-395 L1044-405  L1055-365   L1055-395  L1055-405L1066-365 L1066-395 L1066-405L2068-365 L2068-395 L2068-405  L2088-365   L2088-395   L2088-405 L2812-365  L2812-395  L2812-405L3018-365 L3018-395 L3018-405 L21212-365 L21212-395 L21212-405
 Irradiator Dimension / Weight  5.1” x 5.1” x 6.4” (4.6 lb)    6.1” x 6.1” x 6.4” (5.9 lb)   7.1” x 7.1” x 6.4” (5.9 lb)   7.6” x 9.1” x 6.4” (9.2 lb)     9.9” x 9.9” x 3.95” (15.5 lb)   9.1” x 18.1” x 6.4” (18.4 lb)    10.3” x 3.6” x 4.0” (5.5 lb) 14.7” x 14.2” x 21.6” (78 lb)  
   Controller Dimension / Weight12.9” x 5.2” x 9” (17.1 lb) 13” x 9.1” x 5.2” (14.5 lb) 
   Curing Drawer / Box(Optional                 Purchase,Unless Specified)B300Request For More Information Included      
 Curing Drawer / Box Dimension  12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”
 Interlock Safety FeatureIntegrated When Mounted on B300 Curing Drawer
 C9000 TM Conveyor MountingYesNoNot Applicable

 

See how Incure UV LED flood lamps provide broad, uniform coverage – visit Blaze’s showroom and experience the difference today!

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March 11, 2025
Ultra-High Power UV Curing System
Conformal Coating / Dome Coating / Encapsulant / Glass Adhesives / Medical Device Adhesive / Optical Adhesive / Peelable Maskant / Plastic Bonder

UV Curable Optical Adhesives – INCURE

Modern manufacturing demands precision. UV optical adhesives offer rapid curing, precise bonding, and superior clarity, solving challenges with traditional adhesives.

The Challenges of Modern Manufacturing

Modern manufacturing demands precision, speed, and durability. Whether you’re assembling intricate optical components, bonding delicate electronic devices, or creating robust medical instruments, traditional adhesives often fall short. They can introduce unwanted stress, require lengthy curing times, and compromise the overall quality of your products.

Enter UV Optical Adhesives: A Revolution in Bonding

UV optical adhesives offer a compelling solution to these challenges. These specialized formulations cure rapidly when exposed to ultraviolet (UV) light, providing a strong, transparent, and highly reliable bond.

Key Benefits for Manufacturers:

  • Rapid Cure Times: UV curing dramatically reduces production cycle times, allowing for faster throughput and increased efficiency. This is crucial for high-volume manufacturing environments.
  • Precise Bonding: UV adhesives offer exceptional control over the curing process. You can precisely control the timing and location of the cure, minimizing stress and ensuring accurate alignment.
  • Superior Optical Clarity: These adhesives are designed for optical applications, providing excellent transparency and minimal distortion. This is essential for applications involving lenses, prisms, and other optical components.
  • High Bond Strength: UV adhesives create strong, durable bonds that can withstand demanding environmental conditions, including temperature fluctuations, humidity, and vibration.
  • Versatility: UV optical adhesives can bond a wide range of substrates, including glass, plastics, metals, and ceramics. This versatility makes them suitable for diverse manufacturing applications.
  • Reduced Waste and Environmental Impact: Precision application and rapid curing minimize waste and reduce energy consumption, contributing to a more sustainable manufacturing process.
  • Improved Product Reliability: Consistent and reliable bonding leads to higher product quality and reduced failure rates, enhancing customer satisfaction.

    Incure Optik™ Series Core Products
    Product Description Substrates Color Viscosity (cP) Tensile Strength (psi) Hardness (Shore D) Elongation (%)
    7063 Tack-free curing with up to 5,400 PSI on metals, glass, and ceramics. Very low linear shrinkage with enhanced moisture and temperature resistance. Offers good passive vibration isolation. Metal/Glass/Ceramics Clear 700 4,400 – 5,400 59 – 69 400
    7210 Ultra-low linear shrinkage for precise optical positioning. Excellent passive vibration resistance. Bonds strongly to glass, metals, ceramics, and plastics. Ideal for optical device sealing and alignment. Multi-Substrates (High Strength Plastics) Slight Yellowish Tint 80 2,600 – 7,000 24 – 34 477
     7664 Medium viscosity active alignment optical bonder for metals, glass, and ceramics in optical and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Slight Tint 3,000 6,400 – 10,900 83 – 93 18
    7731 High strength optical bonder with low shrinkage and water absorption. Designed for active alignment in optical and medical devices. Bonds effectively to metals, glass, and ceramics, enduring stringent thermal cycling. High Performance Metal/Glass/Ceramics Slight Tint 250 8,000 – 10,600 83 – 93 7
    7760 Active alignment optical bonder for demanding applications. Very low shrinkage and water absorption. Withstands stringent thermal cycling. Bonds to metals, glass, and ceramics in optical/medical devices. High Performance Metal/Glass/Ceramics Slight Tint 90 8,700 – 10,100 83 – 93 17
    7795 Medium-high viscosity, superior high strength bonder for metals, glass, and ceramics in electronics, optical, and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Slight Tint 6,500 10,100 – 12,600 82 – 92 24
    7811G Medium-high viscosity, superior high strength bonder for metals, glass, and ceramics in electronics, optical, and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Opaque White 150,000 3,800 – 6,900 70 – 80 1
    7863 Optical grade multi-substrate bonder for plastics, metals, and glass. Ideal for furniture, jewelry, home appliances, and construction. Enhanced thermal and water resistance, crucial in humid climate. High Strength Multi-Substrates Clear/Translucent 1,650 4,000 – 5,700 65 – 75 70
    Above products are available in thicker versions: T (Thick), VT (Very Thick), G (Gel)
    Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Applications Across Industries:
UV optical adhesives are finding widespread use in various industries, including:

  • Optical Manufacturing: Bonding lenses, prisms, filters, and other optical components.
  • Electronics: Encapsulating and bonding sensitive electronic components, such as sensors and displays.
  • Medical Devices: Assembling medical instruments, catheters, and other critical devices.
  • Automotive: Bonding automotive lighting components, sensors, and displays.
  • Aerospace: Securing optical components and sensors in aircraft and spacecraft.

Choosing the Right UV Optical Adhesive:

Selecting the appropriate UV adhesive is crucial for optimal performance. Consider the following factors:

  • Substrate Materials: Ensure the adhesive is compatible with the materials you’re bonding.
  • Viscosity: Choose a viscosity that suits your application method and bonding requirements.
  • Cure Time and Intensity: Select an adhesive with a cure profile that matches your production process.
  • Optical Properties: Consider the refractive index, transmission, and other optical properties relevant to your application.
  • Environmental Resistance: Evaluate the adhesive’s ability to withstand temperature, humidity, and other environmental factors.
Comments Off on UV Curable Optical Adhesives – INCURE
March 6, 2025
UV Curable Optical Adhesives – INCURE