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Find UV Light Resin: Near Me & Best Price

Will Any UV Light Work for Resin? Debunking the Curing Myths

The allure of UV resin is undeniable: its rapid curing and crystal-clear finish make it a favorite for crafting, 3D printing, and various DIY projects. But a common question arises: Will any UV light work for resin? The simple answer is no, and understanding why is crucial for achieving successful and consistent results.

This blog will demystify the complexities of UV resin curing, explaining why not all UV lights are created equal and how to choose the right one for your projects.

Understanding UV Resin Curing

UV resin contains photoinitiators, chemicals that react to specific wavelengths of ultraviolet light. This reaction triggers polymerization, transforming the liquid resin into a solid. The effectiveness of this process depends heavily on the compatibility between the resin and the UV light source.

Why “Any” UV Light Won’t Cut It

Wavelength Specificity:
- Resins are designed to react to specific UV wavelengths, typically within the 365nm to 405nm range (near UV/visible light).
- Lights emitting wavelengths outside this range may not initiate curing, or they might result in incomplete or uneven curing.
- For example, a black light (often in the UVA range, but with a wide spread) might provide some curing, but often results in a tacky surface.
Intensity and Irradiance:
- The strength of the UV light matters. Insufficient intensity can lead to slow or incomplete curing.
- The distance between the light source and the resin also affects the intensity.
- A weak UV light, even within the correct wavelength, may not provide enough power to cure thicker layers of resin.
Spectral Distribution:
- Even within the correct wavelength range, the spectral distribution (the range of wavelengths emitted) can influence the curing process.
- A narrow spectral distribution provides more targeted curing, while a broad spectrum may lead to inconsistent results.
Light Source Type:
- Different UV light sources (LED, arc lamps, etc.) have varying characteristics.
- LED UV lights are popular because of their focused wave length, and their energy efficiency.
- A UV light designed for other purposes (like sterilization or tanning) may not be suitable for resin curing.

Configuration		L1044		L1055		L1066		L2068		L2088		L2812		L3018		L51212
Type of Lamp		LED Flood, Programmable
Intensity in mW/cm2 **(Measured with EIT Power Puck Distance from Lamp Base)**		UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV
	@0.5	2750	139	2200	112	1930	91	1650	70	1380	59	1240	56	8750		1380	70
	@1.0	2540	127	2040	105	1780	87	1530	69	1270	58	1150	55	8000		1270	64
	@1.5″	2420	120	1940	99	1700	84	1460	68	1210	57	1090	54	7500		1210	60
	@2.0″	2370	116	1900	93	1660	81	1430	67	1190	56	1070	53	7200		1190	58
	@2.5″	2260	111	1810	87	1590	78	1360	66	1130	55	1020	52	6900		1130	56
	@3.0″	2070	101	1660	82	1450	75	1250	65	1040	54	940	51	6750		1040	51
	@4.0″	1550	82	1240	77	1090	72	930	64	780	53	700	50	6600		780	41
Intensity Adjustment		LED Controller
Available Wavelengths		365 , 395, 405
Working Distance		1.5” – 4.0”
Expected Bulb Life*		> 20,000 hrs
Intensity Decay over Life		20%
Static Uniformity @ 2.0”		0.78
Dynamic Uniformity @ 3.0”		0.90
Curing Area		4” x 4”		5” X 5”		6” X 6”		6” X 8”		8” X 8”		8” X 12”		1” X 8”		12” X 12”
Curing Box Adjustable Heights (optional purchase)		3.5” Max Distance
Temperature Management		Forced Air with Standby Mode
Power Input		100-240V, 50/60Hz, Auto-Ranging
External Control Port		LCD Programmable Panel
Ordering Part Number		L1044-365 L1044-395 L1044-405		L1055-365 L1055-395 L1055-405		L1066-365 L1066-395 L1066-405		L2068-365 L2068-395 L2068-405		L2088-365 L2088-395 L2088-405		L2812-365 L2812-395 L2812-405		L3018-365 L3018-395 L3018-405		L21212-365 L21212-395 L21212-405
Irradiator Dimension / Weight		5.1” x 5.1” x 6.4” (4.6 lb)		6.1” x 6.1” x 6.4” (5.9 lb)		7.1” x 7.1” x 6.4” (5.9 lb)		7.6” x 9.1” x 6.4” (9.2 lb)		9.9” x 9.9” x 3.95” (15.5 lb)		9.1” x 18.1” x 6.4” (18.4 lb)		10.3” x 3.6” x 4.0” (5.5 lb)		14.7” x 14.2” x 21.6” (78 lb)
Controller Dimension / Weight		12.9” x 5.2” x 9” (17.1 lb)												13” x 9.1” x 5.2” (14.5 lb)
Curing Drawer / Box(Optional Purchase,Unless Specified)		B300										Request For More Information				Included
Curing Drawer / Box Dimension		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”
Interlock Safety Feature		Integrated When Mounted on B300 Curing Drawer
C9000 ^TM Conveyor Mounting		Yes								No						Not Applicable

Choosing the Right UV Light for Resin

Check Resin Specifications: Always refer to the resin manufacturer’s recommendations for the optimal UV wavelength and intensity.
Opt for LED UV Lights: LED UV lights in the 365nm-405nm range are generally the most reliable for resin curing.
Consider Intensity: Choose a light source with sufficient wattage or LED output for your project’s scale.
Invest in a Dedicated Curing Lamp: For consistent and professional results, consider investing in a UV curing lamp specifically designed for resin.
Safety First: Always wear UV-protective eyewear when working with UV light.

Common Misconceptions

“Black lights will work”: While some black lights emit UV light, they often don’t have the correct wavelength or intensity for reliable resin curing.
“Sunlight is enough”: Sunlight contains UV light, but its intensity is variable and inconsistent. This can lead to uneven curing and unpredictable results.

Conclusion

While the idea of using any UV light for resin might seem appealing, it’s essential to understand the specific requirements of your resin. By choosing the right UV light source, you can achieve consistent, high-quality results and unlock the full potential of UV resin.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!

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March 16, 2025

UV Systems

Best UV Light for Resin: UV Lamps & Comprehensive Guide

Sparkle and Shine: Finding the Best UV Light for Curing Resin Jewelry

Creating stunning resin jewelry requires precision and efficiency. And when it comes to curing resin, the right UV light is your secret weapon. This blog dives into the world of UV lights tailored for resin jewelry, helping you choose the best option to achieve flawless, professional-looking pieces.

Why UV Light Matters for Resin Jewelry:

Traditional air-drying resin can take hours, even days, to fully cure. UV light offers a rapid and consistent curing process, allowing you to:

Speed Up Production: Cure pieces in minutes, not hours, boosting your creative output.
Achieve Crystal-Clear Results: UV light ensures even curing, minimizing cloudiness and imperfections.
Create Durable Pieces: Proper curing enhances resin hardness and longevity.
Precise Control: Allows for curing in layers, essential for complex jewelry designs.

Key Factors to Consider When Choosing a UV Light:

Wavelength:
- Most resin jewelry uses UV resins that cure best within the 365nm-405nm range (near UV/visible light). This is the most common range for LED based systems.
Light Source Type:
- LED UV Lights:
  - Ideal for small-scale jewelry making.
  - Energy-efficient and long-lasting.
  - Provide consistent, focused light.
  - Available in various sizes and configurations (handheld, desktop).
Intensity/Power:
- Higher wattage or LED output generally means faster curing.
- Consider the thickness of your resin pieces when choosing intensity.
Size and Portability:
- Choose a size that fits your workspace and allows for easy maneuverability.
- Handheld or small desktop units are ideal for intricate jewelry.
Timer and Controls:
- A built-in timer helps prevent over-curing and ensures consistent results.
- Adjustable intensity settings offer greater control.
Safety:
- Look for UV lights with safety certifications.
- Always wear UV-protective eyewear when working with UV light.

Best Practices for UV Curing Resin Jewelry:

Layer Curing: Cure resin in thin layers to ensure even curing and prevent bubbles.
Proper Resin Selection: Choose a high-quality UV resin specifically formulated for jewelry making.
Test and Adjust: Experiment with curing times and intensities to find the optimal settings for your resin and light.
Cleanliness: Keep your workspace and UV light clean to prevent contamination.
Post-Curing: Some resins benefit from a short post-curing period in sunlight to further enhance hardness.

Popular UV Light Options for Resin Jewelry:

Handheld LED UV flashlights: For small, detailed work.
Desktop LED UV curing lamps: For larger pieces and batch curing.

Conclusion:

Selecting the best UV light for curing resin jewelry is essential for achieving professional-quality results. By understanding the key factors and best practices, you can create stunning, durable pieces that sparkle and shine.

Contact Us, Incure’s authorized distributor for personalized recommendations. Visit www.blazeasia.com to learn more.

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March 16, 2025

UV LED Spot Lamps / UV Systems

UV Curing Light for Resin: Lamps & Cure Lights

Achieve consistent, high-quality resin cures with UV light. Explore wavelength selection, LED vs. arc lamps, & best practices for 3D printing & manufacturing. Boost speed & precision!

For manufacturers and professionals working with resin-based materials, achieving consistent, high-quality cures is paramount. UV curing light for resin has emerged as a game-changing technology, offering unparalleled speed, precision, and efficiency. This blog delves into the specifics of UV curing for resin applications, exploring the nuances of light sources, resin compatibility, and best practices for optimal results.

Why UV Curing for Resin?

Resin materials, including those used in 3D printing, coatings, and adhesives, often require precise curing to achieve desired mechanical and aesthetic properties. UV curing offers several key advantages over traditional curing methods:

Rapid Cure Times: UV light instantly initiates polymerization, significantly reducing production cycles.
Precise Control: Wavelength and intensity control allow for tailored curing profiles, minimizing defects and maximizing material performance.
Improved Material Properties: UV curing can enhance resin hardness, durability, and chemical resistance.
Reduced Waste: Instant curing minimizes the risk of material deformation or contamination.

Selecting the Right UV Light for Resin Curing:

The effectiveness of UV curing hinges on selecting the appropriate light source. Key factors to consider include:

Resin Compatibility: Different resins have varying absorption spectra. Matching the UV light’s wavelength to the resin’s peak absorption is crucial for optimal curing.
Wavelength Specificity:
- 365nm-405nm (Near UV/Visible): Commonly used for many resin formulations, including 3D printing resins. LED-based systems are very common in this range.
- Lower Wavelengths (UVC): Used for advanced applications requiring surface sterilization or specialized resin formulations.
Intensity and Irradiance: The power delivered to the resin surface directly affects curing speed and depth. Higher intensities are needed for thicker resin layers or faster curing.
Light Source Type:
- LED UV Lights: Offer energy efficiency, long lifespan, and precise wavelength control. Ideal for applications requiring consistent and targeted curing.
- UV Lamps (Arc, Discharge): Provide high-intensity output for large-scale or high-throughput applications.
- Laser UV Lights: Offer extremely precise, high power, and highly focused light for very specific applications.
Uniformity: Ensuring even light distribution across the curing area is essential for consistent results.

Applications in Resin-Based Manufacturing:

3D Printing: UV curing is integral to resin-based 3D printing technologies (SLA, DLP, LCD), ensuring rapid and precise part fabrication.
Coatings and Adhesives: UV-curable resins are used in protective coatings, industrial adhesives, and medical device manufacturing.
Composite Materials: UV curing enables the rapid fabrication of composite parts with enhanced mechanical properties.
Rapid Prototyping: Quick curing allows for faster iteration and development cycles.

Best Practices for UV Resin Curing:

Material Preparation: Ensure resins are properly mixed and free of contaminants.
Exposure Control: Optimize exposure time and intensity based on resin specifications.
Environmental Considerations: Control temperature and humidity to ensure consistent curing.
Safety Precautions: Wear appropriate protective equipment to avoid UV exposure.
Post-Curing: Some resins benefit from post-curing treatments to further enhance material properties.

Advancements in UV Resin Curing:

The field of UV curing for resin is constantly evolving, with advancements in LED technology, resin formulations, and curing system design. Smart curing systems with real-time monitoring and control are also emerging, enabling greater automation and precision.

Conclusion:

UV curing light for resin is a powerful tool for professionals seeking to optimize their manufacturing processes. By understanding the nuances of light sources, resin compatibility, and best practices, manufacturers can achieve consistent, high-quality cures and unlock new possibilities in resin-based manufacturing.

Configuration	L9000
Focal Point (mm)	9	10	17	20	25	30
Spot Diameter @ Focal Point (mm)	3	4	6	8	10	12
Intensity @ Focal Point UVA (UVV) mW/cm2	7500	5000	2300	1200	450	223(215)
Type of Guides	Cool-Guide (L-83mm, Fan-24mm cube) Short Guide (L-66mm) Long Guide (L-118mm)
Number of Guides	1 to 4
Available Wavelengths (Peak)	365nm, 375nm, 385nm, 395nm, 405nm
Expected Bulb Life	> 20,000hrs
Intensity Decay over Life	20%
Maximum Part Cure Ø	3	4	6	8	10	12
Intensity Control (10% – 100%)	Yes	Yes	Yes	Yes	Yes	Yes
Power Input Temperature Management	100 – 240V, 50/60Hz, Auto-Ranging Forced Air with DC Fan
External Control Port	LCD Programmable Panel / RS-232
Overall Dimensions	7.1″ x 4.0″ x 6.5″ (1.7kg)

Explore the power and versatility of Incure UV LED spot lamps – visit our showroom and see them in action.

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March 16, 2025

UV Conveyors / UV Flood Lamps / UV LED Flood Lamps / UV LED Spot Lamps / UV Spot Lamps

UV Light Sources: Germicidal Lamps, Bulbs & Accessories

Optimize your UV curing! Learn to select the right UV light source lamp for efficiency & precision. Arc or LED? Discover the best fit for your manufacturing needs.

In the realm of modern manufacturing, precision and efficiency are paramount. For processes relying on UV curing, the UV light source lamp is the linchpin, determining the speed, quality, and consistency of the final product. Understanding the nuances of these lamps is crucial for professionals seeking to optimize their workflows.

This blog explores the diverse landscape of UV light source lamps, focusing on their specific applications, selection criteria, and the impact they have on manufacturing processes.

Beyond the Bulb: Understanding UV Light Source Lamps

A UV light source lamp is more than just a component; it’s a sophisticated tool designed to emit specific wavelengths of ultraviolet radiation. These wavelengths trigger photochemical reactions in UV-curable materials, leading to rapid hardening and bonding. The choice of lamp significantly impacts the curing process, influencing factors like penetration depth, surface finish, and overall product integrity.

Types of UV Light Source Lamps and Their Applications:

Traditional Arc Lamps (Mercury, Metal Halide):
- These lamps offer a broad spectrum of UV output, making them versatile for various applications.
- Historically prevalent, they are still used in large-scale industrial settings where high intensity is required.
- Applications: Wide area coating, printing, large component adhesive curing.
LED UV Lamps:
- Known for their energy efficiency, long lifespan, and precise wavelength control.
- They offer targeted UV output, minimizing heat generation and reducing energy consumption.
- Applications: Electronics assembly, precise adhesive bonding, 3D printing, and applications requiring minimal heat transfer.
Excimer Lamps:
- These lamps produce narrowband UV radiation, allowing for highly specific curing processes.
- They are ideal for surface modification and applications requiring precise control over the curing depth.
- Applications: Surface treatment, fine coating applications, and advanced material processing.

Key Considerations for Lamp Selection:

Wavelength Specificity: The UV-curable material dictates the required wavelength. Matching the lamp’s output to the material’s absorption spectrum is crucial for optimal curing.
Intensity and Irradiance: The power delivered to the curing surface affects the curing speed and depth. Higher intensity may be necessary for thick coatings or high-speed processes.
Spectral Distribution: The range of wavelengths emitted by the lamp influences the overall curing process. A narrow spectrum provides precise control, while a broad spectrum offers versatility.
Lamp Stability and Lifespan: Consistent output and a long lifespan are essential for minimizing downtime and ensuring consistent product quality. LED lamps generally excel in these areas.
Cooling Requirements: UV lamps generate heat, and proper cooling is essential for maintaining optimal performance and extending lamp life.
System Integration: The lamp must be compatible with the existing curing system and control mechanisms.
Safety Standards: Compliance with safety regulations regarding UV radiation exposure is paramount.

Optimizing Manufacturing Processes:

By carefully selecting the appropriate UV light source lamp, manufacturers can:

Increase production throughput by reducing curing times.
Improve product quality through consistent and uniform curing.
Reduce energy consumption and operating costs.
Minimize environmental impact by utilizing energy-efficient LED technology.
Enhance process control and precision.

The Future of UV Light Source Lamps:

Ongoing advancements in LED technology are driving the development of more efficient, powerful, and versatile UV lamps. Smart curing systems with integrated sensors and controls are also emerging, enabling real-time monitoring and optimization of the curing process.

Conclusion:

The UV light source lamp is a critical component in modern manufacturing processes. By understanding the different types of lamps and their specific applications, professionals can make informed decisions that optimize their workflows, enhance product quality, and drive innovation. Choosing the correct lamp and working with a reputable supplier is vital for success.

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March 16, 2025

UV Conveyors / UV Flood Lamps / UV LED Flood Lamps / UV LED Spot Lamps / UV Spot Lamps

UV Curing Systems: LED/UV Light Sources & High Power Options

Increase production speed, enhance quality, and reduce energy consumption with UV curing. Learn about the diverse applications and how to choose the right UV light source for your manufacturing needs.

In today’s fast-paced manufacturing landscape, efficiency and precision are paramount. Professionals across diverse industries are constantly seeking innovative solutions to streamline processes and enhance product quality. One technology that has revolutionized manufacturing workflows is UV curing. This powerful technique relies on UV curing light sources to rapidly cure adhesives, coatings, inks, and other materials, offering significant advantages over traditional curing methods.

This blog delves into the world of UV curing light sources, exploring their applications, benefits, and key considerations for manufacturers and professionals.

What is UV Curing and How Do UV Light Sources Work?

UV curing is a photochemical process that uses ultraviolet (UV) light to initiate a chemical reaction, causing liquid resins or coatings to solidify or “cure” instantly. Unlike heat curing, which can take hours, UV curing occurs within seconds, leading to increased production speeds and reduced energy consumption.

UV curing light sources are the heart of this process. They emit UV radiation at specific wavelengths, triggering the polymerization of photoinitiators within the UV-curable materials. Common types of UV light sources include:

Arc Lamps: Traditional high-intensity lamps offering broad spectral output, suitable for various applications.
LED UV Lamps: Energy-efficient and long-lasting, providing precise wavelength control and minimal heat generation.
Microwave-Powered UV Lamps: High-power systems ideal for large-scale industrial applications.

Key Benefits of UV Curing for Manufacturers:

Increased Production Speed: Rapid curing times significantly reduce cycle times, boosting overall productivity.
Enhanced Product Quality: Uniform curing ensures consistent material properties, improving product durability and aesthetics.
Reduced Energy Consumption: UV LED technology offers significant energy savings compared to traditional heat curing.
Improved Adhesion and Bonding: UV curing creates strong, durable bonds between various substrates.
Reduced Volatile Organic Compounds (VOCs): UV-curable materials often contain lower VOCs, making them more environmentally friendly.
Precise Control: LED UV lamps allow for precise control over wavelength and intensity, optimizing curing processes.
Space Savings: Compact UV curing systems require less floor space than traditional curing ovens.
Reduced Waste: Instant curing reduces the risk of material defects and rework.

Applications Across Industries:

UV curing light sources find applications in a wide range of industries, including:

Electronics: Bonding components, conformal coating, and PCB assembly.
Automotive: Adhesive bonding, paint curing, and interior component manufacturing.
Medical Devices: Manufacturing medical adhesives, coatings, and implants.
Printing and Packaging: Curing inks and coatings on labels, packaging, and printed materials.
Woodworking and Furniture: Curing coatings and adhesives for furniture and flooring.
Aerospace: Bonding and coating aircraft components.
3D Printing: Curing resin-based 3D printed parts.

Choosing the Right UV Curing Light Source:

Selecting the appropriate UV curing light source depends on several factors, including:

Material to be cured: The specific UV-curable material dictates the required wavelength and intensity.
Application requirements: The size and shape of the substrate, as well as the desired curing speed and uniformity.
Production volume: High-volume production may require high-power systems.
Budget and energy efficiency: LED UV lamps offer long-term cost savings through reduced energy consumption and maintenance.
Spectral Output: The range of UV wavelengths produced by the light source.
Intensity and Irradiance: The power delivered to the curing surface.
Cooling Requirements: How the UV lamp is cooled.

Maintenance and Safety:

Proper maintenance is crucial for ensuring optimal performance and longevity of UV curing light sources. Regular cleaning and calibration are essential. Safety precautions must also be taken to protect personnel from UV radiation exposure.

Future Trends:

The UV curing industry is continuously evolving, with advancements in LED technology, wavelength control, and smart curing systems. Manufacturers can expect to see further improvements in efficiency, precision, and sustainability.

Conclusion:

UV curing light sources offer a powerful and versatile solution for modern manufacturing challenges. By embracing this technology, manufacturers can enhance efficiency, improve product quality, and reduce environmental impact. When choosing a UV curing solution, it’s essential to partner with a reputable supplier who can provide expert guidance and support.

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March 16, 2025

UV Systems

UV Bonding & Welding Glue Kit:

Achieve Crystal-Clear Bonds: The Power of a UV Glass Bonding Kit

In today’s world, where aesthetics and precision are paramount, glass bonding has become an essential technique for various applications. From delicate repairs to intricate crafting, a UV glass bonding kit offers a powerful and efficient solution. This blog explores the benefits, applications, and essential components of a UV glass bonding kit, empowering you to create flawless glass bonds.

Beyond Traditional Adhesives: The Advantages of UV Curing

Traditional glass adhesives often require lengthy curing times, leaving room for imperfections and potential bond failures. UV glass bonding kits utilize UV-curable adhesives that solidify rapidly under UV light, offering significant advantages:

Rapid Curing: Instant curing under UV light allows for immediate handling and faster project completion.
High Bond Strength: UV-cured adhesives create strong, durable, and long-lasting bonds.
Optical Clarity: Many UV adhesives are optically clear, ensuring seamless and invisible bonds.
Precise Application: The ability to control the curing process allows for precise adhesive placement and minimal waste.
Minimal Shrinkage: UV adhesives typically exhibit low shrinkage, resulting in a smooth and even bond line.

Applications Across Diverse Projects:

UV glass bonding kits are versatile tools suitable for a wide range of applications:

Glass Repair: Fixing cracked or chipped glass items, such as vases, glassware, and decorative objects.
Glass Crafting: Creating intricate glass art, jewelry, and stained glass projects.
DIY Projects: Bonding glass components in home improvement projects and custom creations.
Electronics Repair: Bonding glass components in electronic devices, such as touchscreens and displays.
Aquarium Repair: Sealing and repairing glass aquariums and terrariums.
Optical Bonding: Bonding optical components such as lenses.

Essential Components of a UV Glass Bonding Kit:

A typical UV glass bonding kit includes:

UV-Curable Adhesive: A specialized adhesive that cures rapidly under UV light.
UV Light Source: A handheld UV lamp or LED light for curing the adhesive.
Precision Applicator: A syringe or needle-tip applicator for precise adhesive placement.
Cleaning Supplies: Isopropyl alcohol or other cleaning solutions for preparing the glass surfaces.
Safety Glasses: Protective eyewear to shield your eyes from UV light.
Instructions: Detailed instructions for proper use and safety precautions.

Key Considerations for Optimal Results:

Surface Preparation: Thoroughly clean and dry the glass surfaces before applying the adhesive.
Adhesive Selection: Choose an adhesive that is compatible with the specific glass materials and application requirements.
UV Light Exposure: Ensure adequate UV light exposure for proper curing.
Safety Precautions: Always wear safety glasses and follow the manufacturer’s instructions.
Ventilation: Work in a well-ventilated area to avoid inhaling any fumes.

Achieve Flawless Glass Bonds with Ease:

A UV glass bonding kit empowers you to create strong, clear, and durable glass bonds with ease. By understanding the benefits, applications, and essential components, you can unlock the potential of UV curing technology and achieve professional-quality results in your glass bonding projects.

Contact Us, Incure’s authorized distributor for personalized recommendations. Visit www.blazeasia.com to learn more.

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March 13, 2025

UV Conveyors / UV Systems

UV Curing Conveyors

UV curing conveyors: continuous, automated curing for printing, electronics, & more. Explore benefits, key features, and how to choose the right system.

In manufacturing environments demanding rapid and consistent curing, UV curing conveyors stand as a pivotal solution. These systems integrate the precision of UV curing technology with the efficiency of a conveyor belt, leading to increased throughput and superior product quality. This blog delves into the benefits, applications, and crucial considerations when selecting a UV curing conveyor for your operations.

Revolutionizing Curing Processes: From Batch to Continuous

Traditional batch curing methods can be time-consuming and inconsistent. UV curing conveyors offer a continuous, automated approach, eliminating bottlenecks and ensuring uniform curing across every product. This transition from batch to continuous processing brings about significant advantages:

Increased Throughput: Continuous processing dramatically accelerates production speeds.
Consistent Curing: Uniform UV exposure ensures consistent curing quality, minimizing defects.
Reduced Handling: Automated conveyance minimizes manual handling, reducing the risk of damage and contamination.
Space Optimization: Integrated systems save valuable floor space compared to multiple batch curing setups.
Energy Efficiency: Optimized UV systems and continuous operation reduce energy consumption.

Diverse Applications Across Industries:

UV curing conveyors find application in a wide array of sectors:

Printing and Packaging: Curing inks, coatings, and adhesives on labels, packaging materials, and printed electronics.
Electronics Manufacturing: Curing conformal coatings, adhesives, and solder masks on PCBs and electronic components.
Medical Device Manufacturing: Curing adhesives and coatings on medical devices and components.
Automotive Industry: Curing coatings and adhesives on automotive parts and components.
Woodworking and Furniture: Curing UV-curable finishes on wood surfaces.
Plastics Industry: Curing coatings and adhesives on plastic parts.

Key Considerations When Selecting a UV Curing Conveyor:

UV Source and Wavelength: Choose a UV source (LED or arc lamp) and wavelength that matches the curing requirements of your materials.
Conveyor Speed and Width: Determine the conveyor speed and width needed to accommodate your production volume and product size.
UV Intensity and Uniformity: Ensure the system provides sufficient UV intensity and uniform distribution across the curing area.
Cooling System: Select a system with an effective cooling system to prevent overheating of sensitive materials.
Control System: Evaluate the system’s control capabilities, including speed control, intensity adjustment, and monitoring.
Safety Features: Ensure the system incorporates appropriate safety features, such as UV shielding and interlocks.
Integration and Automation: Consider the system’s compatibility with your existing production line and automation requirements.

Maintenance and Support: Choose a supplier that offers reliable maintenance and support services.

NEWGEN^TM C9000 UV Conveyor

Configuration	Incure C9000 with L3018	Incure C9000 with L1044	Incure C9000 with F100x1AB	Incure C9000 with F200x1AB	Incure C9000 with F400x1AC	Incure C9000 with F500x1AC
Type of Lamp	LED Beam		ARC Flood			ARC Focused
Intensity @2.5″ Distance UVA(UVV) mW/cm²	2,500 (3,000)	1,800 (87)	154 (141)	223(215)	312 (287)	436 (390)
Intensity Adjustment	Yes	Yes	No	Yes	No	No
Curing Energy (belt speed) @ 1.5 feet/min (min) @ 6.0 feet/min (nominal) @ 12.0 feet/min (max)	UVA (UVV) mJ/cm² 8,400 (10,000) 2,100 (2,500) 1,050 (1,250)	UVA (UVV) mJ/cm² 24,000 (1,100) 6,000 (300) 3,000 (145)	UVA (UVV) mJ/cm² 4,200 (4,000) 1,050 (1,000) 525 (500)	UVA (UVV) mJ/cm² 8,900 (8,600) 2,200 (2,100) 1,100 (1,050)	UVA (UVV) mJ/cm² 10,400 (9,500) 2,600 (2,300) 1,300 (1,190)	UVA (UVV) mJ/cm² 5,900 (5,500) 1,490 (1,400) 740 (690)
Optional Wavelengths	365, 395, 405	365, 395, 405	320, 365	320, 365	254, 365	254, 365
Recommended Working Distance	1.5″ -3″	0.2″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″
Expected Bulb Life	>20,000 hrs	>20,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs
Intensity Decay over Life	20%	20%	45%	45%	45%	45%
Maximum Part Cure Width Exposure Width	8″ 1″	4″ 4″	8″ 6″	8″ 6″	5″ 5″	5″ 3″
Stand-Alone Configuration	Yes	Yes	Yes	Yes	Yes	Yes
Dynamic Uniformity	0.9 @ 3.0″ distance	0.9 @ 3.0″ distance	0.78 @ 3.0″ distance	0.78 @ 3.0″ distance	0.79 @ 3.0″ distance	0.79 @ 3.0″ distance
Temperature Management	Air-cool	Air-cool	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust
Power Input	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging
External Control Port	PLC/RS232/Foot Switch	PLC/RS232/Foot Switch	None	None	None	None
Light Source Dimension Power Supply Dimension Conveyor Dimension	10.3″ x 3.6″ x 4″ (2.5Kg) 13″ x 9″ x 5.1″ (6.6Kg) 54″ x 14″ x 12″	5.1″ x 5.1″ x 6.3″ 13″ x 9″ x 5.1″ 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″
Conveyor Curing Height	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″
Belt Width	9″	9″	9″	9″	9″	9″
Ordering Part Number	C9000-1xL3018-365 C9000-1xL3018-385 C9000-1xL3018-405	C9000-1xL1044-365 C9000-1xL1044-385 C9000-1xL1044-405	C9000-F100x1AB C9000-F100x2A C9000-F100x2B	C9000-F200x1AB C9000-F200x2A C9000-F200x2B	C9000-F400x1AC C9000-F400x2A C9000-F400x2C	C9000-F500x1AC C9000-F500x2A C9000-F500x2C

Driving Efficiency and Quality with UV Curing Conveyors:

UV curing conveyors represent a significant advancement in curing technology, offering a continuous, efficient, and reliable solution for a wide range of industrial applications. By carefully selecting the right system for your specific needs, you can streamline your production processes, enhance product quality, and gain a competitive edge.

See Incure UV conveyor systems in action and experience the speed and precision firsthand – visit our showroom today!

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March 13, 2025

UV LED Flood Lamps / UV Systems

Glass Bonding System

Discover modern glass bonding systems for electronics, architecture, and more. Achieve seamless bonds with high strength and environmental resistance.

In today’s world, glass is more than just a transparent barrier. From sleek smartphone screens to complex architectural structures, glass plays a crucial role in countless applications. But how do we securely and seamlessly join glass components? The answer lies in advanced glass bonding systems. This blog explores the benefits, applications, and key considerations when selecting the right system for your needs.

Beyond Traditional Methods: The Evolution of Glass Bonding

Traditional methods like mechanical fasteners or simple adhesives often fall short when it comes to glass bonding. They can create stress points, visible seams, or lack the necessary durability. Modern glass bonding systems offer a superior approach, leveraging advanced technologies to create strong, invisible, and long-lasting bonds.

Key Benefits of Advanced Glass Bonding Systems:

High Bond Strength: Engineered adhesives and curing processes create exceptionally strong bonds, capable of withstanding significant stress.
Optical Clarity: Many systems utilize optically clear adhesives, ensuring seamless and invisible bonds.
Design Flexibility: Glass bonding allows for complex and innovative designs that would be impossible with traditional methods.
Durability and Longevity: Advanced adhesives are resistant to environmental factors like UV radiation, moisture, and temperature fluctuations.
Reduced Stress: Uniform stress distribution minimizes the risk of glass breakage.
Aesthetic Appeal: Seamless bonds enhance the visual appeal of glass products.

Configuration		L1044		L1055		L1066		L2068		L2088		L2812		L3018		L51212
Type of Lamp		LED Flood, Programmable
Intensity in mW/cm2 **(Measured with EIT Power Puck Distance from Lamp Base)**		UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV
	@0.5	2750	139	2200	112	1930	91	1650	70	1380	59	1240	56	8750		1380	70
	@1.0	2540	127	2040	105	1780	87	1530	69	1270	58	1150	55	8000		1270	64
	@1.5″	2420	120	1940	99	1700	84	1460	68	1210	57	1090	54	7500		1210	60
	@2.0″	2370	116	1900	93	1660	81	1430	67	1190	56	1070	53	7200		1190	58
	@2.5″	2260	111	1810	87	1590	78	1360	66	1130	55	1020	52	6900		1130	56
	@3.0″	2070	101	1660	82	1450	75	1250	65	1040	54	940	51	6750		1040	51
	@4.0″	1550	82	1240	77	1090	72	930	64	780	53	700	50	6600		780	41
Intensity Adjustment		LED Controller
Available Wavelengths		365 , 395, 405
Working Distance		1.5” – 4.0”
Expected Bulb Life*		> 20,000 hrs
Intensity Decay over Life		20%
Static Uniformity @ 2.0”		0.78
Dynamic Uniformity @ 3.0”		0.90
Curing Area		4” x 4”		5” X 5”		6” X 6”		6” X 8”		8” X 8”		8” X 12”		1” X 8”		12” X 12”
Curing Box Adjustable Heights (optional purchase)		3.5” Max Distance
Temperature Management		Forced Air with Standby Mode
Power Input		100-240V, 50/60Hz, Auto-Ranging
External Control Port		LCD Programmable Panel
Ordering Part Number		L1044-365 L1044-395 L1044-405		L1055-365 L1055-395 L1055-405		L1066-365 L1066-395 L1066-405		L2068-365 L2068-395 L2068-405		L2088-365 L2088-395 L2088-405		L2812-365 L2812-395 L2812-405		L3018-365 L3018-395 L3018-405		L21212-365 L21212-395 L21212-405
Irradiator Dimension / Weight		5.1” x 5.1” x 6.4” (4.6 lb)		6.1” x 6.1” x 6.4” (5.9 lb)		7.1” x 7.1” x 6.4” (5.9 lb)		7.6” x 9.1” x 6.4” (9.2 lb)		9.9” x 9.9” x 3.95” (15.5 lb)		9.1” x 18.1” x 6.4” (18.4 lb)		10.3” x 3.6” x 4.0” (5.5 lb)		14.7” x 14.2” x 21.6” (78 lb)
Controller Dimension / Weight		12.9” x 5.2” x 9” (17.1 lb)												13” x 9.1” x 5.2” (14.5 lb)
Curing Drawer / Box(Optional Purchase,Unless Specified)		B300										Request For More Information				Included
Curing Drawer / Box Dimension		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”
Interlock Safety Feature		Integrated When Mounted on B300 Curing Drawer
C9000 ^TM Conveyor Mounting		Yes								No						Not Applicable

Applications Across Diverse Industries:

Glass bonding systems are used in a wide range of industries:

Electronics: Bonding touchscreens, display panels, and other components in smartphones, tablets, and other devices.
Architecture: Creating structural glass walls, facades, and skylights.
Automotive: Bonding windshields, rear windows, and other glass components.
Medical Devices: Bonding glass components in diagnostic equipment and other medical devices.
Optical Instruments: Bonding lenses, prisms, and other optical components.
Furniture and Interior Design: Creating glass furniture, partitions, and decorative elements.
Solar Panels: Bonding glass layers in photovoltaic modules.

Key Considerations When Choosing a Glass Bonding System:

Adhesive Type: Select an adhesive that is compatible with the specific glass materials and application requirements. Consider factors like viscosity, curing method, and optical properties.
Curing Method: Choose a curing method that is suitable for your production environment and application. Options include UV curing, heat curing, and moisture curing.
Surface Preparation: Proper surface preparation is essential for achieving a strong bond. Consider cleaning, priming, and surface activation techniques.
Dispensing and Application Equipment: Select dispensing and application equipment that can accurately and consistently apply the adhesive.
Bond Strength and Durability: Ensure the system meets the required bond strength and durability specifications.
Environmental Resistance: Consider the environmental conditions the bonded glass will be exposed to and choose an adhesive that can withstand those conditions.
Cost-Effectiveness: Balance performance requirements with cost considerations.
Creating Stronger Connections with Advanced Technology:
Advanced glass bonding systems are revolutionizing the way we join glass components. By offering superior strength, clarity, and design flexibility, these systems are enabling innovative applications across a wide range of industries. Investing in a high-quality glass bonding system can significantly enhance the performance and aesthetic appeal of your glass products.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!

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March 13, 2025

UV LED Flood Lamps / UV LED Spot Lamps

Ultra-High Power UV LED Curing Systems

Switch to high-power UV LED curing for rapid, precise, and eco-friendly results. Learn key selection factors for your manufacturing needs

In modern manufacturing, efficiency and speed are paramount. Traditional UV curing methods can be slow, energy-intensive, and environmentally unfriendly. Enter high-power UV curing LED systems: a revolutionary technology that delivers rapid, precise, and sustainable curing for a wide range of applications. This blog delves into the benefits, applications, and key considerations when choosing a high-power UV curing LED system.

The Evolution of UV Curing: From Bulbs to LEDs

Traditional UV curing relied on mercury arc lamps, which generate significant heat, consume high energy, and contain hazardous materials. High-power UV curing LED systems offer a superior alternative, leveraging the advantages of LED technology:

Energy Efficiency: LEDs consume significantly less energy than traditional lamps, reducing operating costs and environmental impact.
Long Lifespan: LEDs have a much longer lifespan, minimizing downtime and maintenance costs.
Precise Control: LEDs offer precise control over intensity and wavelength, enabling optimized curing for specific materials.
Instant On/Off: LEDs turn on and off instantly, eliminating warm-up and cool-down times.
Cool Operation: LEDs generate less heat, reducing the risk of damage to heat-sensitive materials.
Environmentally Friendly: LEDs are mercury-free, eliminating the risk of hazardous waste.

High-Power Advantage: Speed and Performance

High-power UV curing LED systems take these benefits to the next level, delivering:

Faster Curing Speeds: Higher intensity LEDs enable rapid curing, increasing production throughput.
Deeper Curing: High power allows for deeper penetration of UV light, ensuring complete curing of thick coatings and adhesives.
Uniform Curing: Advanced optics and LED arrays ensure uniform light distribution, resulting in consistent curing across the entire surface.
Increased Productivity: Faster curing and reduced downtime translate to increased productivity and profitability.

Applications Across Diverse Industries:

High-power UV curing LED systems find applications in a wide range of industries:

Adhesive Bonding: Rapid curing of adhesives in electronics, automotive, and medical device manufacturing.
Coating Curing: High-speed curing of coatings on wood, plastics, and metal surfaces.
Printing and Graphics: Instant curing of inks and coatings in digital printing and graphic arts.
Electronics Manufacturing: Curing of conformal coatings, solder masks, and other materials in PCB assembly.
Medical Device Manufacturing: Curing of medical adhesives and coatings in a controlled environment.

Key Considerations When Choosing a High-Power UV Curing LED System:

Wavelength: Select the appropriate wavelength for your specific curing application.
Intensity: Determine the required intensity to achieve the desired curing speed and depth.
Curing Area: Choose a system with a curing area that matches your production requirements.
Control System: Evaluate the system’s control capabilities, including intensity control, timing, and monitoring.
Cooling System: Ensure the system has an effective cooling system to maintain optimal LED performance.
Integration: Consider the system’s compatibility with your existing production line.
Reliability and Support: Choose a reputable supplier that offers reliable products and comprehensive support.

The Future of Curing: Embracing LED Technology

High-power UV curing LED systems represent the future of curing technology. By offering superior performance, energy efficiency, and environmental friendliness, these systems are transforming manufacturing processes across industries. Investing in a high-power UV curing LED system can significantly enhance your production capabilities and give you a competitive edge.

Contact Us, Incure’s authorized distributor for personalized recommendations on wavelength and cure times. Visit www.blazeasia.com to learn more.

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March 13, 2025

Dispensing Systems

Precision Fluid Dispensing Systems

Discover how fluid dispensing machines ensure precision in manufacturing. Explore applications, benefits, and crucial factors for choosing the right system.

In today’s fast-paced manufacturing landscape, precision and efficiency are paramount. Whether you’re assembling intricate electronics, applying adhesives in medical devices, or sealing components in automotive production, accurate fluid dispensing is crucial. That’s where a fluid dispensing machine becomes an indispensable asset. This blog explores the benefits, applications, and key considerations when choosing a fluid dispensing machine.

The Power of Precision: Understanding Fluid Dispensing

Fluid dispensing machines are designed to apply precise amounts of liquids, adhesives, sealants, and other fluids with unparalleled accuracy and consistency. Unlike manual application, which can lead to inconsistencies and waste, automated dispensing ensures:

Consistent Dosing: Precise control over the amount of fluid dispensed, minimizing variations and ensuring uniform application.
Accurate Placement: Precise positioning of the dispensing nozzle, allowing for accurate application in even the most intricate designs.
Reduced Waste: Optimized fluid usage, minimizing waste and reducing material costs.
Increased Throughput: Automated dispensing significantly speeds up production, increasing efficiency and reducing cycle times.
Improved Quality: Consistent and accurate dispensing leads to higher product quality and reduced defects.

Applications Across Industries:

Fluid dispensing machines are used in a wide range of industries, including:

Electronics Manufacturing: Applying solder paste, adhesives, and conformal coatings to PCBs and electronic components.
Medical Device Manufacturing: Dispensing adhesives for bonding medical devices, applying coatings to implants, and filling syringes.
Automotive Manufacturing: Applying adhesives for bonding components, sealing gaskets, and applying lubricants.
Aerospace Manufacturing: Dispensing adhesives and sealants for bonding and sealing aircraft components.
General Manufacturing: Applying adhesives, sealants, lubricants, and other fluids in various assembly and manufacturing processes.

Key Considerations When Choosing a Fluid Dispensing Machine:

Fluid Type and Viscosity: Consider the type and viscosity of the fluid you’ll be dispensing.
Dispensing Accuracy and Repeatability: Evaluate the machine’s accuracy and repeatability to ensure it meets your requirements.
Dispensing Speed and Throughput: Determine the required dispensing speed and throughput to meet your production needs.
Automation Level: Choose a machine with the appropriate level of automation for your application.
Software and Control System: Evaluate the machine’s software and control system for ease of use and functionality.
Maintenance and Support: Consider the availability of maintenance and support services.
Budget: Determine your budget and choose a machine that offers the best value for your investment.
Dispensing Method: common dispensing methods include time/pressure, jetting, and screw valve.

Investing in Efficiency and Quality:

A fluid dispensing machine is a valuable investment for any manufacturing operation that requires precise and consistent fluid application. By automating the dispensing process, you can improve product quality, increase efficiency, and reduce costs.

In conclusion: Fluid dispensing machines are an essential tool for modern manufacturing. They provide the precision, consistency, and efficiency needed to meet the demands of today’s competitive market. By carefully considering your specific needs and choosing the right machine, you can unlock significant benefits and achieve new levels of productivity.

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March 13, 2025