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Glass Bonding System

  • Post last modified:March 13, 2025

Discover modern glass bonding systems for electronics, architecture, and more. Achieve seamless bonds with high strength and environmental resistance.

In today’s world, glass is more than just a transparent barrier. From sleek smartphone screens to complex architectural structures, glass plays a crucial role in countless applications. But how do we securely and seamlessly join glass components? The answer lies in advanced glass bonding systems. This blog explores the benefits, applications, and key considerations when selecting the right system for your needs.

Beyond Traditional Methods: The Evolution of Glass Bonding

Traditional methods like mechanical fasteners or simple adhesives often fall short when it comes to glass bonding. They can create stress points, visible seams, or lack the necessary durability. Modern glass bonding systems offer a superior approach, leveraging advanced technologies to create strong, invisible, and long-lasting bonds.

Key Benefits of Advanced Glass Bonding Systems:

  • High Bond Strength: Engineered adhesives and curing processes create exceptionally strong bonds, capable of withstanding significant stress.
  • Optical Clarity: Many systems utilize optically clear adhesives, ensuring seamless and invisible bonds.
  • Design Flexibility: Glass bonding allows for complex and innovative designs that would be impossible with traditional methods.
  • Durability and Longevity: Advanced adhesives are resistant to environmental factors like UV radiation, moisture, and temperature fluctuations.
  • Reduced Stress: Uniform stress distribution minimizes the risk of glass breakage.
  • Aesthetic Appeal: Seamless bonds enhance the visual appeal of glass products.
    ConfigurationL1044 L1055 L1066L2068 L2088 L2812L3018L51212
 Type of LampLED Flood, Programmable

Intensity  in  mW/cm2 

(Measured with  EIT Power  Puck   Distance  from  Lamp Base)

 UVAUVV  UVA UVV    UVA UVV    UVA UVV   UVA UVV UVA  UVV UVA UVV  UVA UVV 
 @0.5  275013922001121930911650701380591240 568750 138070
 @1.0  254012720401051780  87 153069127058115055 8000 127064
@1.5″2420120 1940991700  84 146068121057109054 7500 121060
@2.0″2370116 1900931660  81 143067119056107053 7200 119058
@2.5″ 2260 111 1810871590 78 136066113055102052 6900  113056
@3.0″ 2070 101 166082145075125065  1040 54 940 51 6750  1040 51 
@4.0″ 1550 82 1240771090 72 93064 780  53 700 50 6600   780  41 
 Intensity Adjustment    LED Controller    
 Available Wavelengths365 , 395, 405 
 Working Distance   1.5” – 4.0”  
 Expected Bulb Life*  > 20,000 hrs 
 Intensity Decay over Life       20% 
 Static Uniformity @ 2.0”    0.78 
 Dynamic Uniformity @ 3.0”    0.90 
 Curing Area 4” x 4” 5” X 5” 6” X 6” 6” X 8”  8” X 8”  8” X 12”1” X 8” 12” X 12”
 Curing Box Adjustable Heights   (optional   purchase)    3.5” Max Distance  
 Temperature ManagementForced Air with Standby Mode
 Power Input 100-240V, 50/60Hz, Auto-Ranging
 External Control Port      LCD Programmable Panel
 Ordering Part Number  L1044-365  L1044-395 L1044-405  L1055-365   L1055-395  L1055-405L1066-365 L1066-395 L1066-405L2068-365 L2068-395 L2068-405  L2088-365   L2088-395   L2088-405 L2812-365  L2812-395  L2812-405L3018-365 L3018-395 L3018-405 L21212-365 L21212-395 L21212-405
 Irradiator Dimension / Weight  5.1” x 5.1” x 6.4” (4.6 lb)    6.1” x 6.1” x 6.4” (5.9 lb)   7.1” x 7.1” x 6.4” (5.9 lb)   7.6” x 9.1” x 6.4” (9.2 lb)     9.9” x 9.9” x 3.95” (15.5 lb)   9.1” x 18.1” x 6.4” (18.4 lb)    10.3” x 3.6” x 4.0” (5.5 lb) 14.7” x 14.2” x 21.6” (78 lb)  
   Controller Dimension / Weight12.9” x 5.2” x 9” (17.1 lb) 13” x 9.1” x 5.2” (14.5 lb) 
   Curing Drawer / Box(Optional                 Purchase,Unless Specified)B300Request For More Information Included      
 Curing Drawer / Box Dimension  12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”
 Interlock Safety FeatureIntegrated When Mounted on B300 Curing Drawer
 C9000 TM Conveyor MountingYesNoNot Applicable

   

Applications Across Diverse Industries:

Glass bonding systems are used in a wide range of industries:

  • Electronics: Bonding touchscreens, display panels, and other components in smartphones, tablets, and other devices.
  • Architecture: Creating structural glass walls, facades, and skylights.
  • Automotive: Bonding windshields, rear windows, and other glass components.
  • Medical Devices: Bonding glass components in diagnostic equipment and other medical devices.
  • Optical Instruments: Bonding lenses, prisms, and other optical components.
  • Furniture and Interior Design: Creating glass furniture, partitions, and decorative elements.
  • Solar Panels: Bonding glass layers in photovoltaic modules.

Key Considerations When Choosing a Glass Bonding System:

  • Adhesive Type: Select an adhesive that is compatible with the specific glass materials and application requirements. Consider factors like viscosity, curing method, and optical properties.
  • Curing Method: Choose a curing method that is suitable for your production environment and application. Options include UV curing, heat curing, and moisture curing.
  • Surface Preparation: Proper surface preparation is essential for achieving a strong bond. Consider cleaning, priming, and surface activation techniques.
  • Dispensing and Application Equipment: Select dispensing and application equipment that can accurately and consistently apply the adhesive.
  • Bond Strength and Durability: Ensure the system meets the required bond strength and durability specifications.
  • Environmental Resistance: Consider the environmental conditions the bonded glass will be exposed to and choose an adhesive that can withstand those conditions.
  • Cost-Effectiveness: Balance performance requirements with cost considerations.

    Creating Stronger Connections with Advanced Technology:

    Advanced glass bonding systems are revolutionizing the way we join glass components. By offering superior strength, clarity, and design flexibility, these systems are enabling innovative applications across a wide range of industries. Investing in a high-quality glass bonding system can significantly enhance the performance and aesthetic appeal of your glass products.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!