Achieve pinpoint precision with UV spot curing systems. Incure offers advanced equipment & adhesives for fast, reliable bonding in electronics, medical, & more. Learn how we can optimize your projects.

In the realm of modern manufacturing, precision and speed are the cornerstones of success. For applications demanding pinpoint accuracy in adhesive curing, coating, or bonding, UV spot curing systems stand as indispensable tools. This in-depth guide explores the benefits, applications, and selection of UV spot curing systems, highlighting how InCure’s comprehensive line of adhesives and equipment can revolutionize your projects.

Understanding the Precision of UV Spot Curing

UV spot curing is a focused application of ultraviolet (UV) light to selectively cure materials in a specific area. Unlike flood curing, which illuminates a larger surface, spot curing delivers a concentrated beam of UV energy, enabling precise and localized curing. This technique offers numerous advantages:

• Pinpoint Accuracy: Allows for curing of small, intricate areas without affecting surrounding components.
• Reduced Thermal Stress: Minimizes heat transfer to sensitive materials, preventing damage.
• Faster Cycle Times: Rapid curing speeds up production processes and enhances throughput.
• Minimized Material Waste: Precise application reduces adhesive or coating waste.
• Improved Product Aesthetics: Prevents unwanted curing in surrounding areas, maintaining a clean and professional appearance.
• Consistent Results: Provides repeatable and reliable curing for consistent product quality.

Diverse Applications of UV Spot Curing Systems

UV spot curing systems are employed in a multitude of industries and applications, including:

• Electronics Assembly: Bonding small components, wire tacking, and securing surface-mount devices (SMDs).
• Optical and Photonics: Aligning and bonding lenses, fibers, and optical components.
• Medical Device Manufacturing: Assembling catheters, needles, and other delicate medical devices.
• Jewelry Manufacturing: Setting gemstones, repairing jewelry, and creating intricate designs.
• Automotive Repair: Bonding small parts, repairing windshields, and sealing electrical connections.
• General Precision Assembly: Any application requiring very small and accurate bonding.

Selecting the Ideal UV Spot Curing System

Choosing the right UV spot curing system is critical for achieving optimal results. Consider these essential factors:

• Wavelength and Intensity: Match the UV wavelength and intensity to the specific requirements of the material being cured.
• Spot Size and Shape: Select a system that offers adjustable spot sizes and shapes to accommodate various applications.
• Light Delivery System: Choose between fiber optic light guides, lenses, or other delivery systems based on application needs.
• Lamp Type: Consider LED or arc lamp systems based on intensity, lifespan, and energy efficiency. LED systems are becoming increasingly popular due to their stability, and long life.
• Control and Automation: Look for systems with precise control over intensity, exposure time, and other parameters.
• Safety Features: Ensure the system incorporates adequate safety measures to protect operators from UV radiation.
• Ergonomics: For manual applications, consider the ergonomics of the system for comfortable and efficient operation.
  
  

Configuration	S10	S20
Type of Lamp	100W Mercury ARC	200W Mercury ARC
UV Spectrum
Focal Point (mm)	10mm to 25mm
Spot Diameter @ Focal Point (mm)	3,5,8	3,5,8
Intensity @ Focal Point UVA (UVV) mW/cm2	> 10,000	> 20,000
Type of Guides	Single-Pole (Length 0.5M or 1 M,  Ø 5mm or 8mm) 2-Pole (Length 0.5M or 1M, Ø 3mm) 3-Pole (Length 0.5M or 1M,  Ø 3mm) 4-Pole (Length 0.5M or 1M,  Ø 3mm)
Number of Guides
Available Wavelengths (Peak)	365	365
Expected Bulb Life	> 2,000 hrs	> 2,000 hrs
Intensity Decay over Life	45%	45%
Maximum Part Cure  Ø	3-10	3-10
Intensity Control (10% – 100%)	No	Yes
Power Input Temperature Management	90 – 265V, 47 / 63Hz, Auto-Ranging Single / Dual-DC Fan Filtered
External Control Port	None	PLC I/O Cable
Overall Dimensions	10.8″ x 5.0″ x   11.7″ (3.5kg)	10.6″ x 8.7″ x 4.1″ (2.7kg)

How Blaze Can Help You Optimize Your UV Curing Processes:

Blaze is a proud distributor of Incure UV spot lamps, offering a comprehensive range of solutions and support to help you optimize your UV curing processes. We provide:

• Expert Consultation: Our team of experts will work with you to understand your specific needs and recommend the best Incure UV spot lamp for your application.
• Product Selection: We offer a wide selection of Incure UV spot lamps to meet diverse requirements.
• Integration Support: We can assist with integrating the UV spot lamp into your existing equipment or production line.
• Technical Support and Maintenance: We provide ongoing technical support and maintenance to ensure your UV system operates at peak performance.
• Custom Solutions: If your application requires a unique solution, we can work with Incure to develop a custom UV spot lamp system tailored to your needs.

Boost efficiency and quality with Incure UV spot lamps. Targeted curing minimizes waste and ensures consistent results for electronics, medical devices, and more. Blaze offers expert guidance and custom solutions to maximize your UV curing performance.

What are Incure UV Spot Lamps?

Incure UV spot lamps are designed to deliver concentrated UV light to a small, specific area. They are compact and versatile, making them suitable for integration into automated assembly lines, handheld applications, and laboratory settings. These lamps utilize advanced technology to provide consistent and reliable UV output, ensuring repeatable curing results.

Benefits of Incure UV Spot Lamps:

• Precision Curing: Spot lamps deliver UV light to a targeted area, minimizing overspray and ensuring precise curing.
• Fast Curing Speeds: High-intensity UV light allows for rapid curing, increasing throughput and reducing production time.
• Consistent Results: Incure lamps provide stable UV output, ensuring consistent curing performance and minimizing variations.
• Versatility: These lamps can be used for a wide range of applications, including bonding, sealing, and tack-free curing.
• Compact Design: Their small footprint allows for easy integration into existing equipment and tight spaces.

Key Considerations When Choosing an Incure UV Spot Lamp:

Selecting the right Incure UV spot lamp is crucial for achieving optimal results. Here are some key factors to consider:

• Wavelength: The specific UV wavelength required for your application (UV-A, UV-B, UV-C) will determine the appropriate lamp.
• Intensity: The intensity of the UV light will affect the curing speed and effectiveness.
• Spot Size: The size of the area to be cured will determine the appropriate spot size for the lamp.
• Lamp Type and Lifespan: Consider the type of UV lamp (mercury vapor, LED) and its expected lifespan. LED UV lamps offer energy efficiency and longer lifespans.
• Control and Automation: Look for lamps with features like adjustable intensity and automated control options for seamless integration into your production process.
  
  

  Configuration	S10	S20
  Type of Lamp	100W Mercury ARC	200W Mercury ARC
  UV Spectrum
  Focal Point (mm)	10mm to 25mm
  Spot Diameter @ Focal Point (mm)	3,5,8	3,5,8
  Intensity @ Focal Point UVA (UVV) mW/cm2	> 10,000	> 20,000
  Type of Guides	Single-Pole (Length 0.5M or 1 M,  Ø 5mm or 8mm) 2-Pole (Length 0.5M or 1M, Ø 3mm) 3-Pole (Length 0.5M or 1M,  Ø 3mm) 4-Pole (Length 0.5M or 1M,  Ø 3mm)
  Number of Guides
  Available Wavelengths (Peak)	365	365
  Expected Bulb Life	> 2,000 hrs	> 2,000 hrs
  Intensity Decay over Life	45%	45%
  Maximum Part Cure  Ø	3-10	3-10
  Intensity Control (10% – 100%)	No	Yes
  Power Input Temperature Management	90 – 265V, 47 / 63Hz, Auto-Ranging Single / Dual-DC Fan Filtered
  External Control Port	None	PLC I/O Cable
  Overall Dimensions	10.8″ x 5.0″ x   11.7″ (3.5kg)	10.6″ x 8.7″ x 4.1″ (2.7kg)

Applications of Incure UV Spot Lamps:

Incure UV spot lamps are used in a variety of industries:

• Electronics: Bonding components, curing adhesives, and sealing connectors.
• Medical Devices: Curing adhesives for medical device assembly.
• Optics: Bonding lenses and optical components.
• Manufacturing: Curing adhesives and coatings on various materials.
• 3D Printing: Curing resins in additive manufacturing processes.

How Blaze Can Help You Optimize Your UV Curing Processes:

Blaze is a proud distributor of Incure UV spot lamps, offering a comprehensive range of solutions and support to help you optimize your UV curing processes. We provide:

• Expert Consultation: Our team of experts will work with you to understand your specific needs and recommend the best Incure UV spot lamp for your application.
• Product Selection: We offer a wide selection of Incure UV spot lamps to meet diverse requirements.
• Integration Support: We can assist with integrating the UV spot lamp into your existing equipment or production line.
• Technical Support and Maintenance: We provide ongoing technical support and maintenance to ensure your UV system operates at peak performance.
• Custom Solutions: If your application requires a unique solution, we can work with Incure to develop a custom UV spot lamp system tailored to your needs.

Partnering with Blaze for Your Incure UV Spot Lamp Project:

• Improved Curing Efficiency: Our expertise in UV curing processes can help you optimize your curing times and improve overall efficiency.
• Reduced Costs: Energy-efficient LED UV lamps and optimized processes can significantly reduce your operating costs.
• Enhanced Quality: Precise and consistent UV curing leads to higher quality products with fewer defects.
• Reliable Performance: Our partnership with Incure ensures you receive high-quality, reliable UV spot lamps.

Conclusion:

Incure UV spot lamps are a valuable tool for manufacturers requiring precise and controlled UV curing. By partnering with a trusted distributor like Blaze, you can access the expertise and support needed to select the right lamp and optimize your UV curing processes. Contact us today to discuss your Incure UV spot lamp needs and let us help you achieve precise and efficient curing.