UV Systems | UV LED Flood Lamps

Discover the power of UV LED flood lamps! Explore their energy efficiency, long lifespan, and diverse applications in curing, printing, sterilization, and more. Find out how to select the perfect UV LED solution for your needs.

UV LED technology has revolutionized various industries, from curing and printing to sterilization and inspection. Among the most versatile applications are UV LED flood lamps, offering powerful and precise ultraviolet light for a wide range of needs. If you’re looking to enhance your processes or explore new possibilities, understanding UV LED flood lamps is crucial.

What are UV LED Flood Lamps?

UV LED flood lamps are high-intensity light sources that utilize light-emitting diodes (LEDs) to generate ultraviolet (UV) light within a specific wavelength range. Unlike traditional UV lamps, which rely on mercury vapor, LED technology offers several advantages, including energy efficiency, longer lifespan, and precise control. These lamps are designed to cover a broad area with uniform UV light, making them ideal for various industrial and commercial applications.

Key Benefits of UV LED Flood Lamps:

  • Energy Efficiency: UV LEDs consume significantly less energy than traditional UV lamps, reducing operating costs and environmental impact.
  • Long Lifespan: LEDs boast a much longer lifespan, typically lasting tens of thousands of hours, minimizing maintenance and replacement needs.
  • Instant On/Off: Unlike mercury lamps that require warm-up time, UV LEDs reach full intensity instantly, improving productivity.
  • Precise Wavelength Control: UV LEDs allow for precise selection of the desired UV wavelength, optimizing performance for specific applications.
  • Environmentally Friendly: LEDs are mercury-free, eliminating the risk of hazardous waste and promoting sustainability.
  • Compact and Durable: LED flood lamps are often more compact and robust than traditional lamps, enabling flexible installation and increased durability.
  • Reduced Heat Output: Compared to traditional UV lamps, LED flood lamps generate less heat, which can be crucial for temperature-sensitive applications.
    ConfigurationL1044 L1055 L1066L2068 L2088 L2812L3018L51212
 Type of LampLED Flood, Programmable

Intensity  in  mW/cm2 

(Measured with  EIT Power  Puck   Distance  from  Lamp Base)

 UVAUVV  UVA UVV    UVA UVV    UVA UVV   UVA UVV UVA  UVV UVA UVV  UVA UVV 
 @0.5  275013922001121930911650701380591240 568750 138070
 @1.0  254012720401051780  87 153069127058115055 8000 127064
@1.5″2420120 1940991700  84 146068121057109054 7500 121060
@2.0″2370116 1900931660  81 143067119056107053 7200 119058
@2.5″ 2260 111 1810871590 78 136066113055102052 6900  113056
@3.0″ 2070 101 166082145075125065  1040 54 940 51 6750  1040 51 
@4.0″ 1550 82 1240771090 72 93064 780  53 700 50 6600   780  41 
 Intensity Adjustment    LED Controller    
 Available Wavelengths365 , 395, 405 
 Working Distance   1.5” – 4.0”  
 Expected Bulb Life*  > 20,000 hrs 
 Intensity Decay over Life       20% 
 Static Uniformity @ 2.0”    0.78 
 Dynamic Uniformity @ 3.0”    0.90 
 Curing Area 4” x 4” 5” X 5” 6” X 6” 6” X 8”  8” X 8”  8” X 12”1” X 8” 12” X 12”
 Curing Box Adjustable Heights   (optional   purchase)    3.5” Max Distance  
 Temperature ManagementForced Air with Standby Mode
 Power Input 100-240V, 50/60Hz, Auto-Ranging
 External Control Port      LCD Programmable Panel
 Ordering Part Number  L1044-365  L1044-395 L1044-405  L1055-365   L1055-395  L1055-405L1066-365 L1066-395 L1066-405L2068-365 L2068-395 L2068-405  L2088-365   L2088-395   L2088-405 L2812-365  L2812-395  L2812-405L3018-365 L3018-395 L3018-405 L21212-365 L21212-395 L21212-405
 Irradiator Dimension / Weight  5.1” x 5.1” x 6.4” (4.6 lb)    6.1” x 6.1” x 6.4” (5.9 lb)   7.1” x 7.1” x 6.4” (5.9 lb)   7.6” x 9.1” x 6.4” (9.2 lb)     9.9” x 9.9” x 3.95” (15.5 lb)   9.1” x 18.1” x 6.4” (18.4 lb)    10.3” x 3.6” x 4.0” (5.5 lb) 14.7” x 14.2” x 21.6” (78 lb)  
   Controller Dimension / Weight12.9” x 5.2” x 9” (17.1 lb) 13” x 9.1” x 5.2” (14.5 lb) 
   Curing Drawer / Box(Optional                 Purchase,Unless Specified)B300Request For More Information Included      
 Curing Drawer / Box Dimension  12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”12” x 12” x 5.5”
 Interlock Safety FeatureIntegrated When Mounted on B300 Curing Drawer
 C9000 TM Conveyor MountingYesNoNot Applicable

   

Applications of UV LED Flood Lamps:

UV LED flood lamps find applications in a diverse range of industries, including:

  • UV Curing: Curing adhesives, coatings, and inks in manufacturing, printing, and automotive industries.
  • UV Printing: Rapid curing of UV-curable inks in digital printing and signage applications.
  • Non-Destructive Testing (NDT): Detecting surface flaws and cracks in materials using fluorescent penetrant inspection.
  • Sterilization and Disinfection: Disinfecting surfaces and air in healthcare, food processing, and laboratory settings.
  • Forensic Science: Analyzing evidence and detecting fluorescent substances in forensic investigations.
  • Mineral and Gemstone Inspection: Identifying minerals and gemstones based on their fluorescence properties.
  • Specialty Lighting: Creating special effects in entertainment and architectural lighting.
  • PCB Manufacturing: Curing solder masks and other UV curable materials.


Choosing the Right UV LED Flood Lamp:

Selecting the appropriate UV LED flood lamp depends on several factors, including:

    • Wavelength: Determine the specific UV wavelength required for your application (e.g., UVA, UVB, or UVC).
    • Intensity: Consider the required UV intensity and the distance from the lamp to the target area.
    • Coverage Area: Evaluate the size of the area that needs to be illuminated.
    • Power Consumption: Choose a lamp with appropriate power consumption to minimize energy costs.
    • Control Options: Look for features like dimming, timing, and remote control for enhanced flexibility.
    • Durability and Reliability: Select a lamp from a reputable manufacturer with a proven track record of quality and performance.
    • Cooling System: Ensure the lamp has an adequate cooling system to prevent overheating and prolong its lifespan.


How Blaze Can Help with Your Incure UV LED Curing Project:

Blaze offers comprehensive support for your Incure UV LED project:

  • Expert Consultation: Blaze’s experienced team will understand your specific requirements and recommend the most suitable Incure UV LED flood lamp system.
  • Custom System Design: Blaze can assist in designing customized solutions to meet your unique production needs and integration requirements.
  • Product Selection: Blaze offers a wide range of Incure UV curing equipment and adhesives, ensuring you have access to high-quality products.
  • Seamless Integration: Blaze provides support for smooth integration of the Incure system into your production line.
  • Installation and Training: Blaze offers professional installation and training to ensure seamless operation of your Incure UV system.
  • Ongoing Technical Support: Blaze provides ongoing technical support to address any questions or issues you may encounter.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!

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High-Power LED Curing for Advanced Manufacturing: Unveiling the L1044

The Incure L1044 LED Curing System offers manufacturers an efficient and cost-effective solution for light curing. Available in 365nm, 385nm, and 405nm configurations, it provides high intensity, versatility, and affordability. Ideal for small and large-scale production, it caters to various applications, including adhesive curing, coating applications, and electronics manufacturing.

Introduction:

Manufacturers seeking efficient and cost-effective light-curing solutions can find a powerful ally in the Incure L1044 LED Curing System. Available in 365nm, 385nm, and 405nm configurations, this system offers a compelling combination of high intensity, versatility, and affordability. Let’s explore the advantages, applications, and key considerations for choosing the L1044 to elevate your production processes.

Advantages of the Incure L1044 LED Curing System:

  • Lower Cost per Joule: Utilizing 144 high-power LEDs, the L1044 delivers exceptional light output while consuming less energy, resulting in cost savings over time.
  • High Intensity and Coverage: Achieve superior curing power with over 2,200 mW/cm2 intensity across a 4″ x 4″ curing area.
  • Versatile Wavelength Options: Cater to a wide range of light-curable materials with 365nm, 385nm, and 405nm configurations.
  • Modular Design: Adapt to various production needs with standalone operation for small-scale curing or integration into UV chambers and conveyor systems for high-volume manufacturing.
  • User-Friendly Control: Operate with ease using a footswitch or PLC control, enabling programmable curing modes for enhanced process control.

Applications of the Incure L1044 LED Curing System:

  • Small-Scale Manufacturing: Ideal for workshops, labs, and prototyping environments where standalone operation is preferred.
  • Large-Scale Production: Integrate seamlessly into UV chambers or Incure C9000 UV Conveyor Systems for efficient curing in high-volume production lines.
  • Adhesive Curing: Cure a wide range of light-curable adhesives used in assembly, bonding, and encapsulation applications.
  • Coating Applications: Effectively cure UV/Visible light-curable coatings for protection, sealing, or enhancing product properties.
  • Electronics Manufacturing: Achieve precise curing of adhesives and coatings essential in electronics assembly.

Choosing the Right L1044 LED Curing System:

Consider these factors when selecting the optimal L1044 configuration:

  • Wavelength: Choose the wavelength that matches your light-curable material (365nm, 385nm, or 405nm).
  • Application Needs: Evaluate production volume and desired integration level (standalone or conveyor system).
  • Control Requirements: Determine the necessary control level (footswitch or PLC with programmable modes).
  • Maintenance Needs: While LEDs offer longevity, factor in potential maintenance requirements.

L1044 UV LED Flood Lamp
   Configuration Specifications
   Type of Lamp LED Flood
Peak Intensity,   Distance from Lamp Base, (mW/cm2)  @1.0″
 @1.5″
 @2.0″
 @2.5″
2,540
2,420
2,370
2,260
  Intensity Adjustment YES
  Optional Wavelengths 365, 395, 405
  Working Distance  1.5″-3″
  Expected Bulb Life >20000 hrs
  Intensity Decay Over Life  20%
  Curing Area    4″ x 4″  
  Curing Box with Interlock Safety Feature(optional)    B300 or B500 with Adapter Plate
  Curing Box Adjustable Heights 3.5″
  Temperature Management   Forced Air with Louvers
  Power Input   100-240V 50/60Hz Auto-Ranging  
  External Control Port LCD Programmable Panel
  Light Source Dimension  
  Power Supply Dimension
 
  Curing Box Dimension
 
5.1″x 5.1″x 6.3″
 13″x 5.1″x 9″
  Ordering Part Number   L1044-365, L1044-395, L1044-405  

Conclusion:

The L1044 LED Curing System presents a compelling solution for manufacturers seeking high curing power, operational efficiency, and cost-effectiveness. By understanding its advantages, applications, and selection criteria, you can determine if the L1044 is the ideal tool to optimize your light-curing processes and achieve superior results in your production environment.

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