UV LED Flood Lamps Archives

Find UV Light Resin: Near Me & Best Price

Will Any UV Light Work for Resin? Debunking the Curing Myths

The allure of UV resin is undeniable: its rapid curing and crystal-clear finish make it a favorite for crafting, 3D printing, and various DIY projects. But a common question arises: Will any UV light work for resin? The simple answer is no, and understanding why is crucial for achieving successful and consistent results.

This blog will demystify the complexities of UV resin curing, explaining why not all UV lights are created equal and how to choose the right one for your projects.

Understanding UV Resin Curing

UV resin contains photoinitiators, chemicals that react to specific wavelengths of ultraviolet light. This reaction triggers polymerization, transforming the liquid resin into a solid. The effectiveness of this process depends heavily on the compatibility between the resin and the UV light source.

Why “Any” UV Light Won’t Cut It

Wavelength Specificity:
- Resins are designed to react to specific UV wavelengths, typically within the 365nm to 405nm range (near UV/visible light).
- Lights emitting wavelengths outside this range may not initiate curing, or they might result in incomplete or uneven curing.
- For example, a black light (often in the UVA range, but with a wide spread) might provide some curing, but often results in a tacky surface.
Intensity and Irradiance:
- The strength of the UV light matters. Insufficient intensity can lead to slow or incomplete curing.
- The distance between the light source and the resin also affects the intensity.
- A weak UV light, even within the correct wavelength, may not provide enough power to cure thicker layers of resin.
Spectral Distribution:
- Even within the correct wavelength range, the spectral distribution (the range of wavelengths emitted) can influence the curing process.
- A narrow spectral distribution provides more targeted curing, while a broad spectrum may lead to inconsistent results.
Light Source Type:
- Different UV light sources (LED, arc lamps, etc.) have varying characteristics.
- LED UV lights are popular because of their focused wave length, and their energy efficiency.
- A UV light designed for other purposes (like sterilization or tanning) may not be suitable for resin curing.

Configuration		L1044		L1055		L1066		L2068		L2088		L2812		L3018		L51212
Type of Lamp		LED Flood, Programmable
Intensity in mW/cm2 **(Measured with EIT Power Puck Distance from Lamp Base)**		UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV
	@0.5	2750	139	2200	112	1930	91	1650	70	1380	59	1240	56	8750		1380	70
	@1.0	2540	127	2040	105	1780	87	1530	69	1270	58	1150	55	8000		1270	64
	@1.5″	2420	120	1940	99	1700	84	1460	68	1210	57	1090	54	7500		1210	60
	@2.0″	2370	116	1900	93	1660	81	1430	67	1190	56	1070	53	7200		1190	58
	@2.5″	2260	111	1810	87	1590	78	1360	66	1130	55	1020	52	6900		1130	56
	@3.0″	2070	101	1660	82	1450	75	1250	65	1040	54	940	51	6750		1040	51
	@4.0″	1550	82	1240	77	1090	72	930	64	780	53	700	50	6600		780	41
Intensity Adjustment		LED Controller
Available Wavelengths		365 , 395, 405
Working Distance		1.5” – 4.0”
Expected Bulb Life*		> 20,000 hrs
Intensity Decay over Life		20%
Static Uniformity @ 2.0”		0.78
Dynamic Uniformity @ 3.0”		0.90
Curing Area		4” x 4”		5” X 5”		6” X 6”		6” X 8”		8” X 8”		8” X 12”		1” X 8”		12” X 12”
Curing Box Adjustable Heights (optional purchase)		3.5” Max Distance
Temperature Management		Forced Air with Standby Mode
Power Input		100-240V, 50/60Hz, Auto-Ranging
External Control Port		LCD Programmable Panel
Ordering Part Number		L1044-365 L1044-395 L1044-405		L1055-365 L1055-395 L1055-405		L1066-365 L1066-395 L1066-405		L2068-365 L2068-395 L2068-405		L2088-365 L2088-395 L2088-405		L2812-365 L2812-395 L2812-405		L3018-365 L3018-395 L3018-405		L21212-365 L21212-395 L21212-405
Irradiator Dimension / Weight		5.1” x 5.1” x 6.4” (4.6 lb)		6.1” x 6.1” x 6.4” (5.9 lb)		7.1” x 7.1” x 6.4” (5.9 lb)		7.6” x 9.1” x 6.4” (9.2 lb)		9.9” x 9.9” x 3.95” (15.5 lb)		9.1” x 18.1” x 6.4” (18.4 lb)		10.3” x 3.6” x 4.0” (5.5 lb)		14.7” x 14.2” x 21.6” (78 lb)
Controller Dimension / Weight		12.9” x 5.2” x 9” (17.1 lb)												13” x 9.1” x 5.2” (14.5 lb)
Curing Drawer / Box(Optional Purchase,Unless Specified)		B300										Request For More Information				Included
Curing Drawer / Box Dimension		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”
Interlock Safety Feature		Integrated When Mounted on B300 Curing Drawer
C9000 ^TM Conveyor Mounting		Yes								No						Not Applicable

Choosing the Right UV Light for Resin

Check Resin Specifications: Always refer to the resin manufacturer’s recommendations for the optimal UV wavelength and intensity.
Opt for LED UV Lights: LED UV lights in the 365nm-405nm range are generally the most reliable for resin curing.
Consider Intensity: Choose a light source with sufficient wattage or LED output for your project’s scale.
Invest in a Dedicated Curing Lamp: For consistent and professional results, consider investing in a UV curing lamp specifically designed for resin.
Safety First: Always wear UV-protective eyewear when working with UV light.

Common Misconceptions

“Black lights will work”: While some black lights emit UV light, they often don’t have the correct wavelength or intensity for reliable resin curing.
“Sunlight is enough”: Sunlight contains UV light, but its intensity is variable and inconsistent. This can lead to uneven curing and unpredictable results.

Conclusion

While the idea of using any UV light for resin might seem appealing, it’s essential to understand the specific requirements of your resin. By choosing the right UV light source, you can achieve consistent, high-quality results and unlock the full potential of UV resin.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!

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March 16, 2025

UV Conveyors / UV Flood Lamps / UV LED Flood Lamps / UV LED Spot Lamps / UV Spot Lamps

UV Light Sources: Germicidal Lamps, Bulbs & Accessories

Optimize your UV curing! Learn to select the right UV light source lamp for efficiency & precision. Arc or LED? Discover the best fit for your manufacturing needs.

In the realm of modern manufacturing, precision and efficiency are paramount. For processes relying on UV curing, the UV light source lamp is the linchpin, determining the speed, quality, and consistency of the final product. Understanding the nuances of these lamps is crucial for professionals seeking to optimize their workflows.

This blog explores the diverse landscape of UV light source lamps, focusing on their specific applications, selection criteria, and the impact they have on manufacturing processes.

Beyond the Bulb: Understanding UV Light Source Lamps

A UV light source lamp is more than just a component; it’s a sophisticated tool designed to emit specific wavelengths of ultraviolet radiation. These wavelengths trigger photochemical reactions in UV-curable materials, leading to rapid hardening and bonding. The choice of lamp significantly impacts the curing process, influencing factors like penetration depth, surface finish, and overall product integrity.

Types of UV Light Source Lamps and Their Applications:

Traditional Arc Lamps (Mercury, Metal Halide):
- These lamps offer a broad spectrum of UV output, making them versatile for various applications.
- Historically prevalent, they are still used in large-scale industrial settings where high intensity is required.
- Applications: Wide area coating, printing, large component adhesive curing.
LED UV Lamps:
- Known for their energy efficiency, long lifespan, and precise wavelength control.
- They offer targeted UV output, minimizing heat generation and reducing energy consumption.
- Applications: Electronics assembly, precise adhesive bonding, 3D printing, and applications requiring minimal heat transfer.
Excimer Lamps:
- These lamps produce narrowband UV radiation, allowing for highly specific curing processes.
- They are ideal for surface modification and applications requiring precise control over the curing depth.
- Applications: Surface treatment, fine coating applications, and advanced material processing.

Key Considerations for Lamp Selection:

Wavelength Specificity: The UV-curable material dictates the required wavelength. Matching the lamp’s output to the material’s absorption spectrum is crucial for optimal curing.
Intensity and Irradiance: The power delivered to the curing surface affects the curing speed and depth. Higher intensity may be necessary for thick coatings or high-speed processes.
Spectral Distribution: The range of wavelengths emitted by the lamp influences the overall curing process. A narrow spectrum provides precise control, while a broad spectrum offers versatility.
Lamp Stability and Lifespan: Consistent output and a long lifespan are essential for minimizing downtime and ensuring consistent product quality. LED lamps generally excel in these areas.
Cooling Requirements: UV lamps generate heat, and proper cooling is essential for maintaining optimal performance and extending lamp life.
System Integration: The lamp must be compatible with the existing curing system and control mechanisms.
Safety Standards: Compliance with safety regulations regarding UV radiation exposure is paramount.

Optimizing Manufacturing Processes:

By carefully selecting the appropriate UV light source lamp, manufacturers can:

Increase production throughput by reducing curing times.
Improve product quality through consistent and uniform curing.
Reduce energy consumption and operating costs.
Minimize environmental impact by utilizing energy-efficient LED technology.
Enhance process control and precision.

The Future of UV Light Source Lamps:

Ongoing advancements in LED technology are driving the development of more efficient, powerful, and versatile UV lamps. Smart curing systems with integrated sensors and controls are also emerging, enabling real-time monitoring and optimization of the curing process.

Conclusion:

The UV light source lamp is a critical component in modern manufacturing processes. By understanding the different types of lamps and their specific applications, professionals can make informed decisions that optimize their workflows, enhance product quality, and drive innovation. Choosing the correct lamp and working with a reputable supplier is vital for success.

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March 16, 2025

UV Conveyors / UV Flood Lamps / UV LED Flood Lamps / UV LED Spot Lamps / UV Spot Lamps

UV Curing Systems: LED/UV Light Sources & High Power Options

Increase production speed, enhance quality, and reduce energy consumption with UV curing. Learn about the diverse applications and how to choose the right UV light source for your manufacturing needs.

In today’s fast-paced manufacturing landscape, efficiency and precision are paramount. Professionals across diverse industries are constantly seeking innovative solutions to streamline processes and enhance product quality. One technology that has revolutionized manufacturing workflows is UV curing. This powerful technique relies on UV curing light sources to rapidly cure adhesives, coatings, inks, and other materials, offering significant advantages over traditional curing methods.

This blog delves into the world of UV curing light sources, exploring their applications, benefits, and key considerations for manufacturers and professionals.

What is UV Curing and How Do UV Light Sources Work?

UV curing is a photochemical process that uses ultraviolet (UV) light to initiate a chemical reaction, causing liquid resins or coatings to solidify or “cure” instantly. Unlike heat curing, which can take hours, UV curing occurs within seconds, leading to increased production speeds and reduced energy consumption.

UV curing light sources are the heart of this process. They emit UV radiation at specific wavelengths, triggering the polymerization of photoinitiators within the UV-curable materials. Common types of UV light sources include:

Arc Lamps: Traditional high-intensity lamps offering broad spectral output, suitable for various applications.
LED UV Lamps: Energy-efficient and long-lasting, providing precise wavelength control and minimal heat generation.
Microwave-Powered UV Lamps: High-power systems ideal for large-scale industrial applications.

Key Benefits of UV Curing for Manufacturers:

Increased Production Speed: Rapid curing times significantly reduce cycle times, boosting overall productivity.
Enhanced Product Quality: Uniform curing ensures consistent material properties, improving product durability and aesthetics.
Reduced Energy Consumption: UV LED technology offers significant energy savings compared to traditional heat curing.
Improved Adhesion and Bonding: UV curing creates strong, durable bonds between various substrates.
Reduced Volatile Organic Compounds (VOCs): UV-curable materials often contain lower VOCs, making them more environmentally friendly.
Precise Control: LED UV lamps allow for precise control over wavelength and intensity, optimizing curing processes.
Space Savings: Compact UV curing systems require less floor space than traditional curing ovens.
Reduced Waste: Instant curing reduces the risk of material defects and rework.

Applications Across Industries:

UV curing light sources find applications in a wide range of industries, including:

Electronics: Bonding components, conformal coating, and PCB assembly.
Automotive: Adhesive bonding, paint curing, and interior component manufacturing.
Medical Devices: Manufacturing medical adhesives, coatings, and implants.
Printing and Packaging: Curing inks and coatings on labels, packaging, and printed materials.
Woodworking and Furniture: Curing coatings and adhesives for furniture and flooring.
Aerospace: Bonding and coating aircraft components.
3D Printing: Curing resin-based 3D printed parts.

Choosing the Right UV Curing Light Source:

Selecting the appropriate UV curing light source depends on several factors, including:

Material to be cured: The specific UV-curable material dictates the required wavelength and intensity.
Application requirements: The size and shape of the substrate, as well as the desired curing speed and uniformity.
Production volume: High-volume production may require high-power systems.
Budget and energy efficiency: LED UV lamps offer long-term cost savings through reduced energy consumption and maintenance.
Spectral Output: The range of UV wavelengths produced by the light source.
Intensity and Irradiance: The power delivered to the curing surface.
Cooling Requirements: How the UV lamp is cooled.

Maintenance and Safety:

Proper maintenance is crucial for ensuring optimal performance and longevity of UV curing light sources. Regular cleaning and calibration are essential. Safety precautions must also be taken to protect personnel from UV radiation exposure.

Future Trends:

The UV curing industry is continuously evolving, with advancements in LED technology, wavelength control, and smart curing systems. Manufacturers can expect to see further improvements in efficiency, precision, and sustainability.

Conclusion:

UV curing light sources offer a powerful and versatile solution for modern manufacturing challenges. By embracing this technology, manufacturers can enhance efficiency, improve product quality, and reduce environmental impact. When choosing a UV curing solution, it’s essential to partner with a reputable supplier who can provide expert guidance and support.

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March 16, 2025

UV LED Flood Lamps / UV Systems

Glass Bonding System

Discover modern glass bonding systems for electronics, architecture, and more. Achieve seamless bonds with high strength and environmental resistance.

In today’s world, glass is more than just a transparent barrier. From sleek smartphone screens to complex architectural structures, glass plays a crucial role in countless applications. But how do we securely and seamlessly join glass components? The answer lies in advanced glass bonding systems. This blog explores the benefits, applications, and key considerations when selecting the right system for your needs.

Beyond Traditional Methods: The Evolution of Glass Bonding

Traditional methods like mechanical fasteners or simple adhesives often fall short when it comes to glass bonding. They can create stress points, visible seams, or lack the necessary durability. Modern glass bonding systems offer a superior approach, leveraging advanced technologies to create strong, invisible, and long-lasting bonds.

Key Benefits of Advanced Glass Bonding Systems:

High Bond Strength: Engineered adhesives and curing processes create exceptionally strong bonds, capable of withstanding significant stress.
Optical Clarity: Many systems utilize optically clear adhesives, ensuring seamless and invisible bonds.
Design Flexibility: Glass bonding allows for complex and innovative designs that would be impossible with traditional methods.
Durability and Longevity: Advanced adhesives are resistant to environmental factors like UV radiation, moisture, and temperature fluctuations.
Reduced Stress: Uniform stress distribution minimizes the risk of glass breakage.
Aesthetic Appeal: Seamless bonds enhance the visual appeal of glass products.

Configuration		L1044		L1055		L1066		L2068		L2088		L2812		L3018		L51212
Type of Lamp		LED Flood, Programmable
Intensity in mW/cm2 **(Measured with EIT Power Puck Distance from Lamp Base)**		UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV
	@0.5	2750	139	2200	112	1930	91	1650	70	1380	59	1240	56	8750		1380	70
	@1.0	2540	127	2040	105	1780	87	1530	69	1270	58	1150	55	8000		1270	64
	@1.5″	2420	120	1940	99	1700	84	1460	68	1210	57	1090	54	7500		1210	60
	@2.0″	2370	116	1900	93	1660	81	1430	67	1190	56	1070	53	7200		1190	58
	@2.5″	2260	111	1810	87	1590	78	1360	66	1130	55	1020	52	6900		1130	56
	@3.0″	2070	101	1660	82	1450	75	1250	65	1040	54	940	51	6750		1040	51
	@4.0″	1550	82	1240	77	1090	72	930	64	780	53	700	50	6600		780	41
Intensity Adjustment		LED Controller
Available Wavelengths		365 , 395, 405
Working Distance		1.5” – 4.0”
Expected Bulb Life*		> 20,000 hrs
Intensity Decay over Life		20%
Static Uniformity @ 2.0”		0.78
Dynamic Uniformity @ 3.0”		0.90
Curing Area		4” x 4”		5” X 5”		6” X 6”		6” X 8”		8” X 8”		8” X 12”		1” X 8”		12” X 12”
Curing Box Adjustable Heights (optional purchase)		3.5” Max Distance
Temperature Management		Forced Air with Standby Mode
Power Input		100-240V, 50/60Hz, Auto-Ranging
External Control Port		LCD Programmable Panel
Ordering Part Number		L1044-365 L1044-395 L1044-405		L1055-365 L1055-395 L1055-405		L1066-365 L1066-395 L1066-405		L2068-365 L2068-395 L2068-405		L2088-365 L2088-395 L2088-405		L2812-365 L2812-395 L2812-405		L3018-365 L3018-395 L3018-405		L21212-365 L21212-395 L21212-405
Irradiator Dimension / Weight		5.1” x 5.1” x 6.4” (4.6 lb)		6.1” x 6.1” x 6.4” (5.9 lb)		7.1” x 7.1” x 6.4” (5.9 lb)		7.6” x 9.1” x 6.4” (9.2 lb)		9.9” x 9.9” x 3.95” (15.5 lb)		9.1” x 18.1” x 6.4” (18.4 lb)		10.3” x 3.6” x 4.0” (5.5 lb)		14.7” x 14.2” x 21.6” (78 lb)
Controller Dimension / Weight		12.9” x 5.2” x 9” (17.1 lb)												13” x 9.1” x 5.2” (14.5 lb)
Curing Drawer / Box(Optional Purchase,Unless Specified)		B300										Request For More Information				Included
Curing Drawer / Box Dimension		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”
Interlock Safety Feature		Integrated When Mounted on B300 Curing Drawer
C9000 ^TM Conveyor Mounting		Yes								No						Not Applicable

Applications Across Diverse Industries:

Glass bonding systems are used in a wide range of industries:

Electronics: Bonding touchscreens, display panels, and other components in smartphones, tablets, and other devices.
Architecture: Creating structural glass walls, facades, and skylights.
Automotive: Bonding windshields, rear windows, and other glass components.
Medical Devices: Bonding glass components in diagnostic equipment and other medical devices.
Optical Instruments: Bonding lenses, prisms, and other optical components.
Furniture and Interior Design: Creating glass furniture, partitions, and decorative elements.
Solar Panels: Bonding glass layers in photovoltaic modules.

Key Considerations When Choosing a Glass Bonding System:

Adhesive Type: Select an adhesive that is compatible with the specific glass materials and application requirements. Consider factors like viscosity, curing method, and optical properties.
Curing Method: Choose a curing method that is suitable for your production environment and application. Options include UV curing, heat curing, and moisture curing.
Surface Preparation: Proper surface preparation is essential for achieving a strong bond. Consider cleaning, priming, and surface activation techniques.
Dispensing and Application Equipment: Select dispensing and application equipment that can accurately and consistently apply the adhesive.
Bond Strength and Durability: Ensure the system meets the required bond strength and durability specifications.
Environmental Resistance: Consider the environmental conditions the bonded glass will be exposed to and choose an adhesive that can withstand those conditions.
Cost-Effectiveness: Balance performance requirements with cost considerations.
Creating Stronger Connections with Advanced Technology:
Advanced glass bonding systems are revolutionizing the way we join glass components. By offering superior strength, clarity, and design flexibility, these systems are enabling innovative applications across a wide range of industries. Investing in a high-quality glass bonding system can significantly enhance the performance and aesthetic appeal of your glass products.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!

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March 13, 2025

UV LED Flood Lamps / UV LED Spot Lamps

Ultra-High Power UV LED Curing Systems

Switch to high-power UV LED curing for rapid, precise, and eco-friendly results. Learn key selection factors for your manufacturing needs

In modern manufacturing, efficiency and speed are paramount. Traditional UV curing methods can be slow, energy-intensive, and environmentally unfriendly. Enter high-power UV curing LED systems: a revolutionary technology that delivers rapid, precise, and sustainable curing for a wide range of applications. This blog delves into the benefits, applications, and key considerations when choosing a high-power UV curing LED system.

The Evolution of UV Curing: From Bulbs to LEDs

Traditional UV curing relied on mercury arc lamps, which generate significant heat, consume high energy, and contain hazardous materials. High-power UV curing LED systems offer a superior alternative, leveraging the advantages of LED technology:

Energy Efficiency: LEDs consume significantly less energy than traditional lamps, reducing operating costs and environmental impact.
Long Lifespan: LEDs have a much longer lifespan, minimizing downtime and maintenance costs.
Precise Control: LEDs offer precise control over intensity and wavelength, enabling optimized curing for specific materials.
Instant On/Off: LEDs turn on and off instantly, eliminating warm-up and cool-down times.
Cool Operation: LEDs generate less heat, reducing the risk of damage to heat-sensitive materials.
Environmentally Friendly: LEDs are mercury-free, eliminating the risk of hazardous waste.

High-Power Advantage: Speed and Performance

High-power UV curing LED systems take these benefits to the next level, delivering:

Faster Curing Speeds: Higher intensity LEDs enable rapid curing, increasing production throughput.
Deeper Curing: High power allows for deeper penetration of UV light, ensuring complete curing of thick coatings and adhesives.
Uniform Curing: Advanced optics and LED arrays ensure uniform light distribution, resulting in consistent curing across the entire surface.
Increased Productivity: Faster curing and reduced downtime translate to increased productivity and profitability.

Applications Across Diverse Industries:

High-power UV curing LED systems find applications in a wide range of industries:

Adhesive Bonding: Rapid curing of adhesives in electronics, automotive, and medical device manufacturing.
Coating Curing: High-speed curing of coatings on wood, plastics, and metal surfaces.
Printing and Graphics: Instant curing of inks and coatings in digital printing and graphic arts.
Electronics Manufacturing: Curing of conformal coatings, solder masks, and other materials in PCB assembly.
Medical Device Manufacturing: Curing of medical adhesives and coatings in a controlled environment.

Key Considerations When Choosing a High-Power UV Curing LED System:

Wavelength: Select the appropriate wavelength for your specific curing application.
Intensity: Determine the required intensity to achieve the desired curing speed and depth.
Curing Area: Choose a system with a curing area that matches your production requirements.
Control System: Evaluate the system’s control capabilities, including intensity control, timing, and monitoring.
Cooling System: Ensure the system has an effective cooling system to maintain optimal LED performance.
Integration: Consider the system’s compatibility with your existing production line.
Reliability and Support: Choose a reputable supplier that offers reliable products and comprehensive support.

The Future of Curing: Embracing LED Technology

High-power UV curing LED systems represent the future of curing technology. By offering superior performance, energy efficiency, and environmental friendliness, these systems are transforming manufacturing processes across industries. Investing in a high-power UV curing LED system can significantly enhance your production capabilities and give you a competitive edge.

Contact Us, Incure’s authorized distributor for personalized recommendations on wavelength and cure times. Visit www.blazeasia.com to learn more.

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March 13, 2025

UV LED Flood Lamps / UV Systems

UV LED Flood Lamps – INCURE

Discover the power of UV LED flood lamps! Explore their energy efficiency, long lifespan, and diverse applications in curing, printing, sterilization, and more. Find out how to select the perfect UV LED solution for your needs.

UV LED technology has revolutionized various industries, from curing and printing to sterilization and inspection. Among the most versatile applications are UV LED flood lamps, offering powerful and precise ultraviolet light for a wide range of needs. If you’re looking to enhance your processes or explore new possibilities, understanding UV LED flood lamps is crucial.

What are UV LED Flood Lamps?

UV LED flood lamps are high-intensity light sources that utilize light-emitting diodes (LEDs) to generate ultraviolet (UV) light within a specific wavelength range. Unlike traditional UV lamps, which rely on mercury vapor, LED technology offers several advantages, including energy efficiency, longer lifespan, and precise control. These lamps are designed to cover a broad area with uniform UV light, making them ideal for various industrial and commercial applications.

Key Benefits of UV LED Flood Lamps:

Energy Efficiency: UV LEDs consume significantly less energy than traditional UV lamps, reducing operating costs and environmental impact.
Long Lifespan: LEDs boast a much longer lifespan, typically lasting tens of thousands of hours, minimizing maintenance and replacement needs.
Instant On/Off: Unlike mercury lamps that require warm-up time, UV LEDs reach full intensity instantly, improving productivity.
Precise Wavelength Control: UV LEDs allow for precise selection of the desired UV wavelength, optimizing performance for specific applications.
Environmentally Friendly: LEDs are mercury-free, eliminating the risk of hazardous waste and promoting sustainability.
Compact and Durable: LED flood lamps are often more compact and robust than traditional lamps, enabling flexible installation and increased durability.
Reduced Heat Output: Compared to traditional UV lamps, LED flood lamps generate less heat, which can be crucial for temperature-sensitive applications.

Configuration		L1044		L1055		L1066		L2068		L2088		L2812		L3018		L51212
Type of Lamp		LED Flood, Programmable
Intensity in mW/cm2 **(Measured with EIT Power Puck Distance from Lamp Base)**		UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV
	@0.5	2750	139	2200	112	1930	91	1650	70	1380	59	1240	56	8750		1380	70
	@1.0	2540	127	2040	105	1780	87	1530	69	1270	58	1150	55	8000		1270	64
	@1.5″	2420	120	1940	99	1700	84	1460	68	1210	57	1090	54	7500		1210	60
	@2.0″	2370	116	1900	93	1660	81	1430	67	1190	56	1070	53	7200		1190	58
	@2.5″	2260	111	1810	87	1590	78	1360	66	1130	55	1020	52	6900		1130	56
	@3.0″	2070	101	1660	82	1450	75	1250	65	1040	54	940	51	6750		1040	51
	@4.0″	1550	82	1240	77	1090	72	930	64	780	53	700	50	6600		780	41
Intensity Adjustment		LED Controller
Available Wavelengths		365 , 395, 405
Working Distance		1.5” – 4.0”
Expected Bulb Life*		> 20,000 hrs
Intensity Decay over Life		20%
Static Uniformity @ 2.0”		0.78
Dynamic Uniformity @ 3.0”		0.90
Curing Area		4” x 4”		5” X 5”		6” X 6”		6” X 8”		8” X 8”		8” X 12”		1” X 8”		12” X 12”
Curing Box Adjustable Heights (optional purchase)		3.5” Max Distance
Temperature Management		Forced Air with Standby Mode
Power Input		100-240V, 50/60Hz, Auto-Ranging
External Control Port		LCD Programmable Panel
Ordering Part Number		L1044-365 L1044-395 L1044-405		L1055-365 L1055-395 L1055-405		L1066-365 L1066-395 L1066-405		L2068-365 L2068-395 L2068-405		L2088-365 L2088-395 L2088-405		L2812-365 L2812-395 L2812-405		L3018-365 L3018-395 L3018-405		L21212-365 L21212-395 L21212-405
Irradiator Dimension / Weight		5.1” x 5.1” x 6.4” (4.6 lb)		6.1” x 6.1” x 6.4” (5.9 lb)		7.1” x 7.1” x 6.4” (5.9 lb)		7.6” x 9.1” x 6.4” (9.2 lb)		9.9” x 9.9” x 3.95” (15.5 lb)		9.1” x 18.1” x 6.4” (18.4 lb)		10.3” x 3.6” x 4.0” (5.5 lb)		14.7” x 14.2” x 21.6” (78 lb)
Controller Dimension / Weight		12.9” x 5.2” x 9” (17.1 lb)												13” x 9.1” x 5.2” (14.5 lb)
Curing Drawer / Box(Optional Purchase,Unless Specified)		B300										Request For More Information				Included
Curing Drawer / Box Dimension		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”		12” x 12” x 5.5”
Interlock Safety Feature		Integrated When Mounted on B300 Curing Drawer
C9000 ^TM Conveyor Mounting		Yes								No						Not Applicable

Applications of UV LED Flood Lamps:

UV LED flood lamps find applications in a diverse range of industries, including:

UV Curing: Curing adhesives, coatings, and inks in manufacturing, printing, and automotive industries.
UV Printing: Rapid curing of UV-curable inks in digital printing and signage applications.
Non-Destructive Testing (NDT): Detecting surface flaws and cracks in materials using fluorescent penetrant inspection.
Sterilization and Disinfection: Disinfecting surfaces and air in healthcare, food processing, and laboratory settings.
Forensic Science: Analyzing evidence and detecting fluorescent substances in forensic investigations.
Mineral and Gemstone Inspection: Identifying minerals and gemstones based on their fluorescence properties.
Specialty Lighting: Creating special effects in entertainment and architectural lighting.
PCB Manufacturing: Curing solder masks and other UV curable materials.

Choosing the Right UV LED Flood Lamp:

Selecting the appropriate UV LED flood lamp depends on several factors, including:

- Wavelength: Determine the specific UV wavelength required for your application (e.g., UVA, UVB, or UVC).
- Intensity: Consider the required UV intensity and the distance from the lamp to the target area.
- Coverage Area: Evaluate the size of the area that needs to be illuminated.
- Power Consumption: Choose a lamp with appropriate power consumption to minimize energy costs.
- Control Options: Look for features like dimming, timing, and remote control for enhanced flexibility.
- Durability and Reliability: Select a lamp from a reputable manufacturer with a proven track record of quality and performance.
- Cooling System: Ensure the lamp has an adequate cooling system to prevent overheating and prolong its lifespan.

How Blaze Can Help with Your Incure UV LED Curing Project:

Blaze offers comprehensive support for your Incure UV LED project:

Expert Consultation: Blaze’s experienced team will understand your specific requirements and recommend the most suitable Incure UV LED flood lamp system.
Custom System Design: Blaze can assist in designing customized solutions to meet your unique production needs and integration requirements.
Product Selection: Blaze offers a wide range of Incure UV curing equipment and adhesives, ensuring you have access to high-quality products.
Seamless Integration: Blaze provides support for smooth integration of the Incure system into your production line.
Installation and Training: Blaze offers professional installation and training to ensure seamless operation of your Incure UV system.
Ongoing Technical Support: Blaze provides ongoing technical support to address any questions or issues you may encounter.

See how Incure UV LED flood lamps provide broad, uniform coverage – visit our showroom and experience the difference today!

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March 6, 2025

UV LED Flood Lamps

High-Power LED Curing for Advanced Manufacturing: Unveiling the L1044

The Incure L1044 LED Curing System offers manufacturers an efficient and cost-effective solution for light curing. Available in 365nm, 385nm, and 405nm configurations, it provides high intensity, versatility, and affordability. Ideal for small and large-scale production, it caters to various applications, including adhesive curing, coating applications, and electronics manufacturing.

Introduction:

Manufacturers seeking efficient and cost-effective light-curing solutions can find a powerful ally in the Incure L1044 LED Curing System. Available in 365nm, 385nm, and 405nm configurations, this system offers a compelling combination of high intensity, versatility, and affordability. Let’s explore the advantages, applications, and key considerations for choosing the L1044 to elevate your production processes.

Advantages of the Incure L1044 LED Curing System:

Lower Cost per Joule: Utilizing 144 high-power LEDs, the L1044 delivers exceptional light output while consuming less energy, resulting in cost savings over time.
High Intensity and Coverage: Achieve superior curing power with over 2,200 mW/cm2 intensity across a 4″ x 4″ curing area.
Versatile Wavelength Options: Cater to a wide range of light-curable materials with 365nm, 385nm, and 405nm configurations.
Modular Design: Adapt to various production needs with standalone operation for small-scale curing or integration into UV chambers and conveyor systems for high-volume manufacturing.
User-Friendly Control: Operate with ease using a footswitch or PLC control, enabling programmable curing modes for enhanced process control.

Applications of the Incure L1044 LED Curing System:

Small-Scale Manufacturing: Ideal for workshops, labs, and prototyping environments where standalone operation is preferred.
Large-Scale Production: Integrate seamlessly into UV chambers or Incure C9000 UV Conveyor Systems for efficient curing in high-volume production lines.
Adhesive Curing: Cure a wide range of light-curable adhesives used in assembly, bonding, and encapsulation applications.
Coating Applications: Effectively cure UV/Visible light-curable coatings for protection, sealing, or enhancing product properties.
Electronics Manufacturing: Achieve precise curing of adhesives and coatings essential in electronics assembly.

Choosing the Right L1044 LED Curing System:

Consider these factors when selecting the optimal L1044 configuration:

Wavelength: Choose the wavelength that matches your light-curable material (365nm, 385nm, or 405nm).
Application Needs: Evaluate production volume and desired integration level (standalone or conveyor system).
Control Requirements: Determine the necessary control level (footswitch or PLC with programmable modes).
Maintenance Needs: While LEDs offer longevity, factor in potential maintenance requirements.

L1044 UV LED Flood Lamp

Configuration

Specifications

Type of Lamp

LED Flood

Peak Intensity, Distance from Lamp Base, (mW/cm²)	@1.0″
	@1.5″
	@2.0″
	@2.5″

2,540

2,420

2,370

2,260

Intensity Adjustment

YES

Optional Wavelengths

365, 395, 405

Working Distance

1.5″-3″

Expected Bulb Life

>20000 hrs

Intensity Decay Over Life

20%

Curing Area

4″ x 4″

Curing Box with Interlock Safety Feature(optional)

B300 or B500 with Adapter Plate

Curing Box Adjustable Heights

3.5″

Temperature Management

Forced Air with Louvers

Power Input

100-240V 50/60Hz Auto-Ranging

External Control Port

LCD Programmable Panel

Light Source Dimension
Power Supply Dimension
Curing Box Dimension

5.1″x 5.1″x 6.3″
13″x 5.1″x 9″

Ordering Part Number

L1044-365, L1044-395, L1044-405

Conclusion:

The L1044 LED Curing System presents a compelling solution for manufacturers seeking high curing power, operational efficiency, and cost-effectiveness. By understanding its advantages, applications, and selection criteria, you can determine if the L1044 is the ideal tool to optimize your light-curing processes and achieve superior results in your production environment.

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June 11, 2024

UV Flood Lamps / UV LED Flood Lamps

UV Flood Curing Systems – INCURE

Precision Curing at Your Fingertips: Maximize Efficiency with Incure Programmable UV Flood Lamps

In the world of manufacturing and industrial applications, achieving consistent, high-quality results is paramount. When it comes to UV curing, precision is key. That’s where Incure Programmable UV Flood Curing Lamps shine, offering unparalleled control and efficiency for a wide range of applications.

Why Programmable UV Flood Curing?

Traditional UV flood lamps deliver a constant output, which can be inefficient and lead to inconsistent curing, especially when dealing with diverse materials or complex processes. Incure Programmable UV Flood Lamps revolutionize this by allowing you to precisely control the UV intensity, exposure time, and even create custom curing profiles.

Key Benefits of Incure Programmable UV Flood Curing Lamps:

Unmatched Precision and Control: Tailor the UV output to the specific requirements of your materials and applications, ensuring optimal curing and minimizing waste.
Enhanced Consistency and Repeatability: Program custom curing profiles to achieve consistent results across batches, eliminating variations and improving product quality.
Increased Efficiency and Throughput: Optimize curing times and reduce energy consumption by delivering the precise amount of UV energy needed.
Flexibility for Diverse Applications: Easily adjust settings for different materials, substrates, and curing requirements, making these lamps ideal for versatile production environments.
Data Logging and Process Monitoring: Track curing parameters and monitor process performance for quality control and documentation.
Reduced Material Waste and Rework: Precise control minimizes over-curing and under-curing, reducing scrap and rework.
Improved Safety and Ergonomics: Programmable settings can automate curing processes, reducing operator exposure to UV radiation.

Configuration		F100		F200		F200P		F900P		F400		F500
Type of Lamp		ARC Flood				ARC Flood, Programmable
Intensity in mW/cm2 **(Measured with EIT Power Puck Distance from Lamp Base)**		UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV	UVA	UVV
	@0.5	270	235	360	330	360	330	360	330	455	420	570	505
	@1.0	245	215	320	300	320	300	320	300	415	390	535	480
	@1.5″	215	190	285	270	285	270	285	270	380	360	500	450
	@2.0″	185	165	250	240	250	240	250	240	345	330	465	420
	@2.5″	155	140	215	210	215	210	215	210	310	300	435	390
	@3.0″
	@4.0″
Intensity Adjustment		No				Yes				No
Available Wavelengths		256, 320, 365
Working Distance		1.5” – 3”								1” – 3”		1” (Optimum)
Expected Bulb Life*		> 2,000 hrs
Intensity Decay over Life		45%
Static Uniformity @ 2.0”		0.78
Dynamic Uniformity @ 3.0”		0.90
Curing Area		6” x 8”						12” X 16”		5” X 5”		3” X 5”
Curing Box Adjustable Heights (optional purchase)		1.75”, 3.5”, 5.25”, 7.0”, 9.0”								Not Applicable		Not Applicable
Temperature Management		Forced Air with Standby Mode
Power Input		100-240V, 50/60Hz, Auto-Ranging
External Control Port		None				LCD Programmable Interactive Panel				None
Ordering Part Number		F100-1A (UVA) F100-1B (UVB) F100-1C (UVC)		F200-1A (UVB) F200-1B (UVB) F200-1C (UVC)		F200P-1A (UVA) F200P-1B (UVB) F200P-1C (UVC)		F900P-1A (UVA) F900P-1B (UVB) F900P-1C (UVC)		F400-1A (UVA) F400-1B (UVB) F400-1C (UVC)		F500-1A (UVA) F500-1B (UVB) F500-1C (UVC)
Irradiator Dimension / Weight		11” x 10” x 9” (11 lb)		11” x 10” x 9” (11 lb)		11” x 10” x 9” (13 lb)		17.5” x 23” x 7.8” (26.8 lb)		8” x 5” x 6” (3.25 lb)		8” x 5” x 6” (3.25 lb)
Controller Dimension / Weight
Curing Drawer / Box (Optional Purchase, Unless Specified)		B500		B500		B500		B201		Included in Full Complete Set Only
Curing Drawer / Box Dimension		12” x 12” x 12”		12” x 12” x 12”		12” x 12” x 12”		20” x 24” x 14”		8” x 5” x 2.6”		8” x 5” x 2.6”
Interlock Safety Feature		Integrated When Mounted on B300 Curing Box								Standby / Full Power On Mode
C9000 ^TM Conveyor Mounting		Yes						Not Applicable		Yes

Applications Across Industries:

Incure Programmable UV Flood Curing Lamps are ideal for a wide range of industries, including:

Electronics Manufacturing: Curing adhesives for component bonding, conformal coatings, and potting.
Medical Device Manufacturing: Curing adhesives for medical device assembly, coatings for catheters, and sterilization processes.
Automotive: Curing adhesives for bonding components, sealing, and coating applications.
Aerospace: Curing adhesives for bonding composite materials and sealing applications.
Printing and Packaging: Curing UV inks and coatings on labels, packaging materials, and printed electronics.
General Manufacturing: Curing adhesives for product assembly, bonding dissimilar materials, and applying protective coatings.
Research and Development: Precise control allows for experimentation and optimization of UV curing processes for new materials and applications.

Choosing the Right Incure Programmable UV Flood Lamp:

When selecting an Incure Programmable UV Flood Lamp, consider the following factors:

Spectral Output: Match the UV wavelength to the absorption spectrum of your materials.
Intensity and Power: Choose a lamp with sufficient power to achieve desired curing times.
Programmability: Evaluate the range of programmable features and ease of use.
Size and Configuration: Select a lamp size and configuration that fits your workspace and application requirements.
Integration and Automation: Consider compatibility with existing production systems and automation capabilities.

Invest in Precision Curing with Incure Programmable UV Flood Lamps:

Incure Programmable UV Flood Curing Lamps offer the ultimate in precision, control, and efficiency for your UV curing needs. Experience the benefits of consistent, high-quality results, reduced waste, and increased productivity.

Contact Blaze today to discuss your specific application requirements and discover how Incure Programmable UV Flood Lamps can revolutionize your curing process.

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June 11, 2024