UV curing conveyors: continuous, automated curing for printing, electronics, & more. Explore benefits, key features, and how to choose the right system.

In manufacturing environments demanding rapid and consistent curing, UV curing conveyors stand as a pivotal solution. These systems integrate the precision of UV curing technology with the efficiency of a conveyor belt, leading to increased throughput and superior product quality. This blog delves into the benefits, applications, and crucial considerations when selecting a UV curing conveyor for your operations.

Revolutionizing Curing Processes: From Batch to Continuous

Traditional batch curing methods can be time-consuming and inconsistent. UV curing conveyors offer a continuous, automated approach, eliminating bottlenecks and ensuring uniform curing across every product. This transition from batch to continuous processing brings about significant advantages:

• Increased Throughput: Continuous processing dramatically accelerates production speeds.
• Consistent Curing: Uniform UV exposure ensures consistent curing quality, minimizing defects.
• Reduced Handling: Automated conveyance minimizes manual handling, reducing the risk of damage and contamination.
• Space Optimization: Integrated systems save valuable floor space compared to multiple batch curing setups.
• Energy Efficiency: Optimized UV systems and continuous operation reduce energy consumption.

Diverse Applications Across Industries:

UV curing conveyors find application in a wide array of sectors:

• Printing and Packaging: Curing inks, coatings, and adhesives on labels, packaging materials, and printed electronics.
• Electronics Manufacturing: Curing conformal coatings, adhesives, and solder masks on PCBs and electronic components.
• Medical Device Manufacturing: Curing adhesives and coatings on medical devices and components.
• Automotive Industry: Curing coatings and adhesives on automotive parts and components.
• Woodworking and Furniture: Curing UV-curable finishes on wood surfaces.
• Plastics Industry: Curing coatings and adhesives on plastic parts.

Key Considerations When Selecting a UV Curing Conveyor:

• UV Source and Wavelength: Choose a UV source (LED or arc lamp) and wavelength that matches the curing requirements of your materials.
• Conveyor Speed and Width: Determine the conveyor speed and width needed to accommodate your production volume and product size.
• UV Intensity and Uniformity: Ensure the system provides sufficient UV intensity and uniform distribution across the curing area.
• Cooling System: Select a system with an effective cooling system to prevent overheating of sensitive materials.
• Control System: Evaluate the system’s control capabilities, including speed control, intensity adjustment, and monitoring.
• Safety Features: Ensure the system incorporates appropriate safety features, such as UV shielding and interlocks.
• Integration and Automation: Consider the system’s compatibility with your existing production line and automation requirements.
• Maintenance and Support: Choose a supplier that offers reliable maintenance and support services.
  
  

  
  NEWGEN^TM C9000 UV Conveyor

  Configuration	Incure C9000 with L3018	Incure C9000 with L1044	Incure C9000 with F100x1AB	Incure C9000 with F200x1AB	Incure C9000 with F400x1AC	Incure C9000 with F500x1AC
  Type of Lamp	LED Beam		ARC Flood			ARC Focused
  Intensity @2.5″ Distance UVA(UVV) mW/cm2	2,500 (3,000)	1,800 (87)	154 (141)	223(215)	312 (287)	436 (390)
  Intensity Adjustment	Yes	Yes	No	Yes	No	No
  Curing Energy (belt speed) @ 1.5 feet/min (min) @ 6.0 feet/min (nominal) @ 12.0 feet/min (max)	UVA (UVV) mJ/cm2 8,400 (10,000) 2,100 (2,500) 1,050 (1,250)	UVA (UVV) mJ/cm2 24,000 (1,100) 6,000 (300) 3,000 (145)	UVA (UVV) mJ/cm2 4,200 (4,000) 1,050 (1,000) 525 (500)	UVA (UVV) mJ/cm2 8,900 (8,600) 2,200 (2,100) 1,100 (1,050)	UVA (UVV) mJ/cm2 10,400 (9,500) 2,600 (2,300) 1,300 (1,190)	UVA (UVV) mJ/cm2 5,900 (5,500) 1,490 (1,400) 740 (690)
  Optional Wavelengths	365, 395, 405	365, 395, 405	320, 365	320, 365	254, 365	254, 365
  Recommended Working Distance	1.5″ -3″	0.2″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″
  Expected Bulb Life	>20,000 hrs	>20,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs
  Intensity Decay over Life	20%	20%	45%	45%	45%	45%
  Maximum Part Cure Width Exposure Width	8″ 1″	4″ 4″	8″ 6″	8″ 6″	5″ 5″	5″ 3″
  Stand-Alone Configuration	Yes	Yes	Yes	Yes	Yes	Yes
  Dynamic Uniformity	0.9 @ 3.0″ distance	0.9 @ 3.0″ distance	0.78 @ 3.0″ distance	0.78 @ 3.0″ distance	0.79 @ 3.0″ distance	0.79 @ 3.0″ distance
  Temperature Management	Air-cool	Air-cool	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust
  Power Input	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging
  External Control Port	PLC/RS232/Foot Switch	PLC/RS232/Foot Switch	None	None	None	None
  Light Source Dimension Power Supply Dimension Conveyor Dimension	10.3″ x 3.6″ x 4″ (2.5Kg) 13″ x 9″ x 5.1″ (6.6Kg) 54″ x 14″ x 12″	5.1″ x 5.1″ x 6.3″ 13″ x 9″ x 5.1″ 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″
  Conveyor Curing Height	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″
  Belt Width	9″	9″	9″	9″	9″	9″
  Ordering Part Number	C9000-1xL3018-365 C9000-1xL3018-385 C9000-1xL3018-405	C9000-1xL1044-365 C9000-1xL1044-385 C9000-1xL1044-405	C9000-F100x1AB C9000-F100x2A C9000-F100x2B	C9000-F200x1AB C9000-F200x2A C9000-F200x2B	C9000-F400x1AC C9000-F400x2A C9000-F400x2C	C9000-F500x1AC C9000-F500x2A C9000-F500x2C

Driving Efficiency and Quality with UV Curing Conveyors:

UV curing conveyors represent a significant advancement in curing technology, offering a continuous, efficient, and reliable solution for a wide range of industrial applications. By carefully selecting the right system for your specific needs, you can streamline your production processes, enhance product quality, and gain a competitive edge.

Unleashing Efficiency and Precision: A Deep Dive into UV Curing Machines for Modern Manufacturing

In the fast-paced world of manufacturing, efficiency, precision, and reliability are paramount. One technology that has revolutionized various industries is UV curing. This process, utilizing ultraviolet light to rapidly cure adhesives, coatings, and inks, offers significant advantages over traditional curing methods. This comprehensive guide explores the benefits of UV curing machines for manufacturers and professionals, and how InCure’s line of adhesives and equipment can elevate your projects.

Understanding the Power of UV Curing

UV curing is a photochemical process where high-intensity ultraviolet light initiates a chemical reaction in a specially formulated material, causing it to solidify or “cure” almost instantly. This process offers several key advantages:

• Speed and Efficiency: UV curing drastically reduces curing times, often from hours to seconds, leading to increased production throughput and reduced cycle times.
• Enhanced Bond Strength: UV-cured adhesives create strong, durable bonds with excellent adhesion to various substrates, including plastics, glass, metals, and composites.
• Precise Control: UV curing allows for precise control over the curing process, ensuring consistent and repeatable results.
• Reduced Waste: The rapid curing process minimizes material waste and reduces the need for extensive post-processing.
• Environmentally Friendly: Many UV-curable materials are solvent-free, reducing volatile organic compound (VOC) emissions and promoting a cleaner manufacturing environment.
• Improved Product Quality: Consistent curing leads to improved product quality, reducing defects and rework.

  
  
  NEWGEN^TM C9000 UV Conveyor

  Configuration	Incure C9000 with L3018	Incure C9000 with L1044	Incure C9000 with F100x1AB	Incure C9000 with F200x1AB	Incure C9000 with F400x1AC	Incure C9000 with F500x1AC
  Type of Lamp	LED Beam		ARC Flood			ARC Focused
  Intensity @2.5″ Distance UVA(UVV) mW/cm2	2,500 (3,000)	1,800 (87)	154 (141)	223(215)	312 (287)	436 (390)
  Intensity Adjustment	Yes	Yes	No	Yes	No	No
  Curing Energy (belt speed) @ 1.5 feet/min (min) @ 6.0 feet/min (nominal) @ 12.0 feet/min (max)	UVA (UVV) mJ/cm2 8,400 (10,000) 2,100 (2,500) 1,050 (1,250)	UVA (UVV) mJ/cm2 24,000 (1,100) 6,000 (300) 3,000 (145)	UVA (UVV) mJ/cm2 4,200 (4,000) 1,050 (1,000) 525 (500)	UVA (UVV) mJ/cm2 8,900 (8,600) 2,200 (2,100) 1,100 (1,050)	UVA (UVV) mJ/cm2 10,400 (9,500) 2,600 (2,300) 1,300 (1,190)	UVA (UVV) mJ/cm2 5,900 (5,500) 1,490 (1,400) 740 (690)
  Optional Wavelengths	365, 395, 405	365, 395, 405	320, 365	320, 365	254, 365	254, 365
  Recommended Working Distance	1.5″ -3″	0.2″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″
  Expected Bulb Life	>20,000 hrs	>20,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs
  Intensity Decay over Life	20%	20%	45%	45%	45%	45%
  Maximum Part Cure Width Exposure Width	8″ 1″	4″ 4″	8″ 6″	8″ 6″	5″ 5″	5″ 3″
  Stand-Alone Configuration	Yes	Yes	Yes	Yes	Yes	Yes
  Dynamic Uniformity	0.9 @ 3.0″ distance	0.9 @ 3.0″ distance	0.78 @ 3.0″ distance	0.78 @ 3.0″ distance	0.79 @ 3.0″ distance	0.79 @ 3.0″ distance
  Temperature Management	Air-cool	Air-cool	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust
  Power Input	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging
  External Control Port	PLC/RS232/Foot Switch	PLC/RS232/Foot Switch	None	None	None	None
  Light Source Dimension Power Supply Dimension Conveyor Dimension	10.3″ x 3.6″ x 4″ (2.5Kg) 13″ x 9″ x 5.1″ (6.6Kg) 54″ x 14″ x 12″	5.1″ x 5.1″ x 6.3″ 13″ x 9″ x 5.1″ 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″
  Conveyor Curing Height	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″
  Belt Width	9″	9″	9″	9″	9″	9″
  Ordering Part Number	C9000-1xL3018-365 C9000-1xL3018-385 C9000-1xL3018-405	C9000-1xL1044-365 C9000-1xL1044-385 C9000-1xL1044-405	C9000-F100x1AB C9000-F100x2A C9000-F100x2B	C9000-F200x1AB C9000-F200x2A C9000-F200x2B	C9000-F400x1AC C9000-F400x2A C9000-F400x2C	C9000-F500x1AC C9000-F500x2A C9000-F500x2C

Applications of UV Curing Machines Across Industries

UV curing machines find applications in a wide range of industries, including:

• Electronics: Bonding components, encapsulating sensitive electronics, and coating printed circuit boards (PCBs).
• Medical Devices: Assembling medical devices, bonding catheters, and coating medical instruments.
• Automotive: Bonding automotive components, coating interior and exterior parts, and sealing headlights.
• Printing and Packaging: Curing inks and coatings on labels, packaging materials, and printed products.
• Optical and Photonics: Bonding lenses, prisms, and optical fibers.
• Aerospace: Bonding composite materials, sealing aircraft components, and coating surfaces.
• General Manufacturing: anywhere fast, strong and precise bonding is needed.

Selecting the Right UV Curing Machine

Choosing the right UV curing machine is crucial for achieving optimal results. Consider the following factors:

• Wavelength and Intensity: The specific UV wavelength and intensity required depend on the type of material being cured.
• Curing Area and Geometry: The size and shape of the curing area should match the dimensions of the parts being processed.
• Lamp Type: Different lamp types, such as arc lamps, LED lamps, and microwave lamps, offer varying advantages in terms of intensity, lifespan, and energy efficiency.
• Control and Automation: Advanced control systems and automation features can enhance process consistency and efficiency.
• Cooling System: Effective cooling is essential for maintaining lamp performance and preventing overheating.
• Safety Features: Ensure the machine incorporates appropriate safety features to protect operators from UV radiation.

Cure adhesives, coatings, and inks faster and more efficiently with Incure UV conveyor systems. Blaze offers expert support and a wide range of Incure systems to meet your specific application needs. Explore the possibilities!

What are Incure UV Conveyor Systems?

Incure UV conveyor systems are engineered for high-performance UV curing. They integrate a powerful UV light source with a customizable conveyor belt, enabling consistent and controlled exposure of parts or materials to UV light. This setup is ideal for high-volume production, ensuring uniform curing, maximizing throughput, and minimizing downtime. Incure systems are known for their reliability, durability, and advanced features.

Benefits of Incure UV Conveyor Systems:

• Increased Productivity: Continuous processing significantly reduces curing times compared to batch methods, leading to higher production output. Incure’s systems are designed for speed and efficiency.
• Consistent Curing: Precise control over conveyor speed and UV intensity ensures uniform exposure and consistent curing results across all products, minimizing defects and rework.
• Improved Quality: Consistent curing with Incure systems leads to stronger bonds, improved surface finishes, and enhanced product durability, resulting in superior product quality.
• Reduced Costs: Faster curing times translate to lower energy consumption, reduced labor costs, and optimized resource utilization.
• Space Optimization: Incure conveyor systems can be seamlessly integrated into existing production lines, optimizing space utilization and workflow.
• Versatility: Incure UV conveyor systems can be adapted to cure a wide range of materials, including adhesives, coatings, inks, and more, making them suitable for diverse applications.
• Reliability: Incure systems are built to last, minimizing maintenance requirements and ensuring consistent performance over time.
• Safety: Enclosed systems minimize exposure to UV radiation, ensuring a safer working environment for operators.

  
  NEWGEN^TM C9000 UV Conveyor

  Configuration	Incure C9000 with L3018	Incure C9000 with L1044	Incure C9000 with F100x1AB	Incure C9000 with F200x1AB	Incure C9000 with F400x1AC	Incure C9000 with F500x1AC
  Type of Lamp	LED Beam		ARC Flood			ARC Focused
  Intensity @2.5″ Distance UVA(UVV) mW/cm2	2,500 (3,000)	1,800 (87)	154 (141)	223(215)	312 (287)	436 (390)
  Intensity Adjustment	Yes	Yes	No	Yes	No	No
  Curing Energy (belt speed) @ 1.5 feet/min (min) @ 6.0 feet/min (nominal) @ 12.0 feet/min (max)	UVA (UVV) mJ/cm2 8,400 (10,000) 2,100 (2,500) 1,050 (1,250)	UVA (UVV) mJ/cm2 24,000 (1,100) 6,000 (300) 3,000 (145)	UVA (UVV) mJ/cm2 4,200 (4,000) 1,050 (1,000) 525 (500)	UVA (UVV) mJ/cm2 8,900 (8,600) 2,200 (2,100) 1,100 (1,050)	UVA (UVV) mJ/cm2 10,400 (9,500) 2,600 (2,300) 1,300 (1,190)	UVA (UVV) mJ/cm2 5,900 (5,500) 1,490 (1,400) 740 (690)
  Optional Wavelengths	365, 395, 405	365, 395, 405	320, 365	320, 365	254, 365	254, 365
  Recommended Working Distance	1.5″ -3″	0.2″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″	1.5″ – 3″
  Expected Bulb Life	>20,000 hrs	>20,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs	>1,000 hrs
  Intensity Decay over Life	20%	20%	45%	45%	45%	45%
  Maximum Part Cure Width Exposure Width	8″ 1″	4″ 4″	8″ 6″	8″ 6″	5″ 5″	5″ 3″
  Stand-Alone Configuration	Yes	Yes	Yes	Yes	Yes	Yes
  Dynamic Uniformity	0.9 @ 3.0″ distance	0.9 @ 3.0″ distance	0.78 @ 3.0″ distance	0.78 @ 3.0″ distance	0.79 @ 3.0″ distance	0.79 @ 3.0″ distance
  Temperature Management	Air-cool	Air-cool	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust	Air-cool or External Exhaust
  Power Input	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging	100-240V, 50/60Hz Auto-Ranging
  External Control Port	PLC/RS232/Foot Switch	PLC/RS232/Foot Switch	None	None	None	None
  Light Source Dimension Power Supply Dimension Conveyor Dimension	10.3″ x 3.6″ x 4″ (2.5Kg) 13″ x 9″ x 5.1″ (6.6Kg) 54″ x 14″ x 12″	5.1″ x 5.1″ x 6.3″ 13″ x 9″ x 5.1″ 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	11″ x 10″ x 9″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″	8″ x 5″ x 6″ Intergrated With Light Source 54″ x 14″ x 12″
  Conveyor Curing Height	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″	1.5″ – 5″
  Belt Width	9″	9″	9″	9″	9″	9″
  Ordering Part Number	C9000-1xL3018-365 C9000-1xL3018-385 C9000-1xL3018-405	C9000-1xL1044-365 C9000-1xL1044-385 C9000-1xL1044-405	C9000-F100x1AB C9000-F100x2A C9000-F100x2B	C9000-F200x1AB C9000-F200x2A C9000-F200x2B	C9000-F400x1AC C9000-F400x2A C9000-F400x2C	C9000-F500x1AC C9000-F500x2A C9000-F500x2C

Applications of Incure UV Conveyor Systems:

Incure UV conveyor systems find applications in diverse industries, including:

• Electronics: Curing adhesives for component bonding, conformal coatings, and printed circuit boards.
• Medical Devices: Curing adhesives for medical device assembly, sterilization of packaging.
• Automotive: Curing coatings on interior and exterior parts, bonding components.
• Printing: Curing UV-curable inks on paper, labels, and packaging materials.
• Aerospace: Curing adhesives and coatings for composite materials.
• General Manufacturing: Assembly of plastic parts, bonding glass, and more.

Choosing the Right Incure UV Conveyor System with Blaze:

Selecting the right UV conveyor system is crucial for optimal performance. Blaze, your trusted Incure distributor, simplifies this process. Key factors to consider, and where Blaze can help, include:

• Material Compatibility: Blaze’s experts will help determine the ideal Incure UV system’s wavelength and intensity for your specific material.
• Product Size and Shape: Blaze will assess your product dimensions and recommend the appropriate conveyor system size and configuration.
• Throughput Requirements: Blaze will analyze your production needs and help you select an Incure system with the right conveyor speed and UV intensity for maximum efficiency.
• Budget: Blaze will work within your budget constraints to find the best Incure solution that meets your performance requirements.
• Integration: Blaze will ensure seamless integration of the Incure system into your existing production line.

How Blaze Can Help with Your Incure UV Curing Project:

Blaze offers comprehensive support to help you select, implement, and maintain your Incure UV conveyor system:

• Expert Consultation: Blaze’s experienced team will work with you to understand your specific requirements and recommend the most suitable Incure UV conveyor system.
• Custom System Design: Blaze can assist in designing customized Incure solutions to meet your unique production needs.
• Product Selection: Blaze offers a wide range of Incure UV curing equipment and adhesives, ensuring you have access to high-quality products.
• Seamless Integration: Blaze provides professional support to ensure smooth integration of your Incure system into your production line.
• Installation and Training: Blaze offers professional installation and training to ensure seamless operation of your Incure UV system.
• Ongoing Technical Support: Blaze provides ongoing technical support to address any questions or issues you may encounter with your Incure system.