UV Flood Lamps / UV LED Flood Lamps

UV Flood Curing Systems – INCURE

Precision Curing at Your Fingertips: Maximize Efficiency with Incure Programmable UV Flood Lamps

In the world of manufacturing and industrial applications, achieving consistent, high-quality results is paramount. When it comes to UV curing, precision is key. That’s where Incure Programmable UV Flood Curing Lamps shine, offering unparalleled control and efficiency for a wide range of applications.

Why Programmable UV Flood Curing?

Traditional UV flood lamps deliver a constant output, which can be inefficient and lead to inconsistent curing, especially when dealing with diverse materials or complex processes. Incure Programmable UV Flood Lamps revolutionize this by allowing you to precisely control the UV intensity, exposure time, and even create custom curing profiles.

Key Benefits of Incure Programmable UV Flood Curing Lamps:

  • Unmatched Precision and Control: Tailor the UV output to the specific requirements of your materials and applications, ensuring optimal curing and minimizing waste.
  • Enhanced Consistency and Repeatability: Program custom curing profiles to achieve consistent results across batches, eliminating variations and improving product quality.
  • Increased Efficiency and Throughput: Optimize curing times and reduce energy consumption by delivering the precise amount of UV energy needed.
  • Flexibility for Diverse Applications: Easily adjust settings for different materials, substrates, and curing requirements, making these lamps ideal for versatile production environments.
  • Data Logging and Process Monitoring: Track curing parameters and monitor process performance for quality control and documentation.
  • Reduced Material Waste and Rework: Precise control minimizes over-curing and under-curing, reducing scrap and rework.
  • Improved Safety and Ergonomics: Programmable settings can automate curing processes, reducing operator exposure to UV radiation.
    Configuration F100 F200 F200P F900P F400 F500
   Type of Lamp ARC Flood ARC Flood, Programmable

Intensity  in  mW/cm2 

(Measured with  EIT Power  Puck   Distance  from  Lamp Base)

   UVA UVV   UVA  UVV     UVA  UVV    UVA  UVV  UVA   UVV  UVA  UVV  
 @0.5   270 235 360 330  360 330  360  330  455  420  570 505 
 @1.0   245 215 320 300 320  300   320 300  415  390  535   480
@1.5″ 215 190 285 270  285 270   285 270  380   360 500  450 
@2.0″ 185 165 250 240 250  240  250  240  345   330  465 420 
@2.5″ 155 140 215 210 215  210   215 210   310  300 435 390 
@3.0″                        
@4.0″                        
  Intensity Adjustment    No  Yes   No
  Available Wavelengths 256, 320, 365
  Working Distance     1.5” – 3”   1” – 3”  1” (Optimum)
  Expected Bulb Life*     > 2,000 hrs
  Intensity Decay over Life        45%  
  Static Uniformity @ 2.0”  0.78
  Dynamic Uniformity @ 3.0”  0.90
  Curing Area  6” x 8”  12” X 16”  5” X 5”  3” X 5”
  Curing Box Adjustable  
  Heights (optional purchase)		  1.75”,   3.5”,   5.25”,   7.0”,   9.0”  Not Applicable  Not Applicable 
  Temperature Management       Forced Air with Standby Mode
  Power Input 100-240V, 50/60Hz, Auto-Ranging
  External Control Port None      LCD Programmable Interactive Panel None   
  Ordering Part Number  F100-1A (UVA)
F100-1B (UVB)
F100-1C (UVC)		   F200-1A (UVB)
  F200-1B (UVB)
  F200-1C (UVC)		 F200P-1A (UVA)
F200P-1B (UVB)
F200P-1C (UVC)		 F900P-1A (UVA)
F900P-1B (UVB)
F900P-1C (UVC)		   F400-1A (UVA)
  F400-1B (UVB)
  F400-1C (UVC)		   F500-1A (UVA)
  F500-1B (UVB)
  F500-1C (UVC)
  Irradiator Dimension / Weight 11” x 10” x 9” (11 lb)    11” x 10” x 9” (11 lb)    11” x 10” x 9” (13 lb)    17.5” x 23” x 7.8” (26.8 lb)    8” x 5” x 6” (3.25 lb)    8” x 5” x 6” (3.25 lb)   
  Controller Dimension / Weight
  Curing Drawer / Box
  (Optional Purchase, 
  Unless Specified)		 B500 B500 B500 B201 Included in Full Complete Set Only   
  Curing Drawer /
  Box Dimension 		 12” x 12” x 12” 12” x 12” x 12” 12” x 12” x 12” 20” x 24” x 14” 8” x 5” x 2.6” 8” x 5” x 2.6”  
  Interlock Safety Feature Integrated When Mounted on B300 Curing Box  Standby / Full Power On Mode  
  C9000 TM Conveyor Mounting Yes Not Applicable Yes

Applications Across Industries:

Incure Programmable UV Flood Curing Lamps are ideal for a wide range of industries, including:

  • Electronics Manufacturing: Curing adhesives for component bonding, conformal coatings, and potting.
  • Medical Device Manufacturing: Curing adhesives for medical device assembly, coatings for catheters, and sterilization processes.
  • Automotive: Curing adhesives for bonding components, sealing, and coating applications.
  • Aerospace: Curing adhesives for bonding composite materials and sealing applications.
  • Printing and Packaging: Curing UV inks and coatings on labels, packaging materials, and printed electronics.
  • General Manufacturing: Curing adhesives for product assembly, bonding dissimilar materials, and applying protective coatings.
  • Research and Development: Precise control allows for experimentation and optimization of UV curing processes for new materials and applications.

Choosing the Right Incure Programmable UV Flood Lamp:

When selecting an Incure Programmable UV Flood Lamp, consider the following factors:

  • Spectral Output: Match the UV wavelength to the absorption spectrum of your materials.
  • Intensity and Power: Choose a lamp with sufficient power to achieve desired curing times.
  • Programmability: Evaluate the range of programmable features and ease of use.
  • Size and Configuration: Select a lamp size and configuration that fits your workspace and application requirements.
  • Integration and Automation: Consider compatibility with existing production systems and automation capabilities.

Invest in Precision Curing with Incure Programmable UV Flood Lamps:

Incure Programmable UV Flood Curing Lamps offer the ultimate in precision, control, and efficiency for your UV curing needs. Experience the benefits of consistent, high-quality results, reduced waste, and increased productivity.

Contact Blaze today to discuss your specific application requirements and discover how Incure Programmable UV Flood Lamps can revolutionize your curing process.

Comments Off on UV Flood Curing Systems – INCURE
June 11, 2024
UV Flood Curing Systems – INCURE
UV Bulbs / UV Systems

UV Lights, Lamps and Bulbs – INCURE

Boost productivity and improve product quality with Incure UV curing light bulbs. Reduce curing times, minimize downtime, and achieve consistent results. Blaze, your trusted Incure distributor, offers expert guidance. Discover the advantages!

What are Incure UV Curing Light Bulbs?

Incure UV curing light bulbs are specialized lamps designed to emit ultraviolet (UV) light at specific wavelengths. This UV light triggers a photochemical reaction in UV-curable materials, causing them to cure or solidify rapidly. Incure bulbs are engineered for consistent output, long life, and compatibility with various curing systems.

Benefits of Incure UV Curing Light Bulbs:

  • Rapid Curing: Incure bulbs facilitate fast curing times, significantly increasing production throughput and reducing cycle times.
  • Consistent Output: Engineered for stable UV output, Incure bulbs ensure consistent curing results and minimize variations in product quality.
  • Long Lifespan: Incure bulbs are designed for extended use, reducing the frequency of replacements and minimizing downtime.
  • Wide Range of Wavelengths: Incure offers bulbs in various wavelengths to match the specific requirements of different UV-curable materials.
  • Compatibility: Incure bulbs are compatible with a range of UV curing systems, offering flexibility and ease of integration.
  • Improved Product Quality: Consistent and controlled curing with Incure bulbs leads to enhanced product quality, improved adhesion, and increased durability.

Types of Incure UV Curing Light Bulbs:

Incure offers a variety of UV curing light bulbs, including:

  • Mercury Arc Lamps: A versatile and cost-effective option for many UV curing applications.
  • Metal Halide Lamps: Offering higher intensity and longer lifespans compared to mercury arc lamps.
  • LED UV Curing Bulbs: Energy-efficient and environmentally friendly option with instant on/off capabilities. 

Choosing the Right Incure UV Curing Light Bulb with Blaze:

Selecting the right UV curing light bulb is essential for optimal performance. Blaze simplifies this process with their expertise:

  • Material Compatibility: Blaze will help you determine the ideal wavelength and intensity for your specific UV-curable material.
  • Curing Requirements: Blaze will assess your curing needs, including cure speed and depth, to recommend the appropriate bulb.
  • System Compatibility: Blaze will ensure that the chosen bulb is compatible with your existing UV curing equipment.

How Blaze Can Help with Your Incure UV Curing Project:

Blaze offers comprehensive support for your Incure UV curing project:

  • Expert Consultation: Blaze’s experienced team will understand your requirements and recommend the optimal Incure UV curing light bulb.
  • Product Selection: Blaze offers a wide selection of Incure UV curing equipment and consumables, ensuring access to high-quality products.
  • Seamless Integration: Blaze provides support for smooth integration of Incure bulbs into your production line.
  • Technical Support: Blaze offers ongoing technical support to address any questions or issues you may encounter.
  • Fast and Reliable Delivery: Blaze ensures timely delivery of Incure products to minimize downtime and keep your production running smoothly.

Incure UV Curing Bulbs for UV Lamps & Systems

282008

100W Short Arc Mercury Lamp

282021

400W Metal Halide Bulb

282047

400W Mercury Vapor Lamp

282068

 200W UVA Short Arc Mercury Lamp

Contact Us to learn more. Visit www.blazeasia.com to explore the full range of Incure adhesives.

Comments Off on UV Lights, Lamps and Bulbs – INCURE
May 7, 2024
UV Lights, Lamps and Bulbs – INCURE
Lightguides / UV Systems

UV Liquid Light Guide – INCURE

Lightguides for UV/Visible curing: Single & multi-pole options for remote, precise curing. Improve efficiency with targeted light delivery.

In today’s fast-paced manufacturing world, precise and efficient curing is essential. UV/Visible spot light curing systems offer a powerful solution, but delivering the light to the target area requires a vital component – the lightguide. This blog dives into the world of single pole and multi-pole lightguides, exploring their functionalities, advantages, and applications for UV/Visible spot light curing systems.

What are Lightguides (Liquid Light Guides)?

Lightguides, also known as liquid light guides or light wands, are flexible fiber optic cables that transmit UV or visible light from the curing lamp to the desired curing area. They offer several advantages:

  • Remote Curing: Lightguides enable curing in areas inaccessible to the lamp itself, providing greater flexibility and maneuverability.
  • Reduced Heat Transfer: The liquid core efficiently transmits light while minimizing heat transfer to the curing surface, protecting delicate materials.
  • Conformal Curing: The flexible design allows the lightguide to conform to uneven surfaces, ensuring consistent curing across the targeted area.

Single Pole vs. Multi-Pole Lightguides

Lightguides come in two main configurations:

  • Single Pole: Features a single channel for transmitting light to a single curing point. Ideal for precise, focused curing on small areas.
  • Multi-Pole: Contains multiple channels within the same housing, allowing simultaneous curing of multiple points. Offers increased efficiency for applications requiring curing in several locations.

Choosing Between Single Pole and Multi-Pole Lightguides

The optimal choice depends on your specific application:

  • Single Pole: Best suited for:
    • Curing small, intricate areas.
    • Applications requiring high-precision curing.
    • Situations where only one curing point is needed.
  • Multi-Pole: Ideal for:
    • Curing multiple points simultaneously, improving efficiency.
    • Applications requiring uniform curing across several locations with similar spacing.
    • Situations where minimizing curing time is crucial.

Benefits of Using Lightguides with UV/Visible Spot Light Curing Systems

  • Enhanced Versatility: Lightguides provide remote curing capabilities and allow for curing on uneven surfaces.
  • Improved Efficiency: Multi-pole lightguides can expedite curing processes by addressing multiple points simultaneously.
  • Precise Curing: Single pole lightguides offer focused beams for high-precision curing on small areas.
  • Reduced Heat Transfer: Liquid core minimizes heat transfer, protecting temperature-sensitive materials.
  • Wide Range of Applications: Compatible with various UV and visible light curing systems across diverse industries.

Applications for Single Pole and Multi-Pole Lightguides

The versatility of lightguides makes them ideal for numerous UV/Visible spot light curing applications:

  • Electronics Manufacturing: Curing adhesives, encapsulants, and coatings on PCBs and electronic components.
  • Medical Device Assembly: Targeted curing of adhesives and bonding materials in medical device manufacturing.
  • Composite Bonding: Curing adhesives used in composite material bonding applications.
  • 3D Printing Applications: Post-processing techniques like curing UV-curable resins for specific functionalities.
  • Optical Component Manufacturing: Precise curing of adhesives used in the assembly of optical components.
  • Automotive Applications: Curing adhesives and sealants in various automotive assembly processes.

Choosing the Right Lightguide

Selecting the optimal lightguide requires considering several factors:

  • Light Source Compatibility: Ensure the lightguide core material is compatible with the wavelength of your UV/Visible curing system.
  • Single Pole vs. Multi-Pole: Choose based on the number of curing points and desired level of precision.
  • Tip Options: Consider various tip configurations (straight, angled, etc.) to suit your specific application needs.
  • Length and Diameter: Select a length that provides sufficient reach and a diameter that allows for adequate light transmission.

Guiding You Towards Efficient Curing Solutions

Single pole and multi-pole lightguides offer valuable tools for UV/Visible spot light curing systems. Their versatility, efficiency, and ability to deliver precise light make them ideal for diverse applications across various industries. So, if you’re looking to optimize your spot light curing processes, consider incorporating the right lightguide solution and illuminate a path towards successful and efficient curing results.

Incure Lightguides

Single Pole Lightguides
Product Pole x Diameter x Length 
LG620 1 x 3mm x 500mm
LG622 1 x 3mm x 1000mm
LG623 1 x 3mm x 1500mm
LG624 1 x 3mm x 2000mm
LG601 1 x 5mm x 1000mm
LG602 1 x 5mm x 1500mm
LG625 1 x 5mm x 2000mm
LG626 1 x 5mm x 3000mm
LG627 1 x 8mm x 500mm
LG628 1 x 8mm x 750mm
LG603 1 x 8mm x 1000mm
LG629 1 x 8mm x 1500mm
LG630 1 x 8mm x 2000mm
LG632 1 x 8mm x 3100mm
LG633 1 x 8mm x 6200mm 
Bifurcated Pole Lightguides (Two Poles)
 Product Pole x Diameter x Length
LG634 (5mm Rod) 2 x 3mm x 750mm
LG604 (5mm Rod) 2 x 3mm x 1000mm
LG635 (5mm Rod) 2 x 3mm x 1500mm
LG636 (5mm Rod) 2 x 3mm x 2000mm
Trifurcated Lightguides (Three Poles)
 Product Pole x Diameter x Length
LG605 (8mm Rod) 3 x 3mm x 1000mm
LG637 (8mm Rod) 3 x 3mm x 1500mm
Four-Pole Lightguides
 Product Pole x Diameter x Length
LG606 (8mm Rod) 4 x 3mm x 1000mm
LG638 (8mm Rod) 4 x 3mm x 1500mm
LG639 (8mm Rod) 4 x 3mm x 2000mm

Contact us today for a consultation or visit www.blazeasia.com to learn more.

Comments Off on UV Liquid Light Guide – INCURE
May 7, 2024
UV Liquid Light Guide – INCURE
Eye Protection / UV Systems

Eye Protection – INCURE

Manufacturing facilities often utilize various light sources, some of which can emit harmful ultraviolet (UV) radiation. While crucial for certain processes, unprotected exposure to UV light can pose a significant risk to workers’ eyes. This blog dives into the importance of UV eye protection in manufacturing and explores effective strategies to safeguard worker vision.

The Dangers of UV Exposure in Manufacturing

Manufacturing environments can involve exposure to several sources of UV radiation, including:

  • Welding Equipment: Arc welding generates intense UV light that can cause photokeratitis and long-term damage to the eyes.
  • UV Curing Systems: These systems used for rapid curing of adhesives and coatings emit UV light that can be harmful if not properly shielded.
  • Germicidal Lamps: While essential for sterilization, germicidal lamps emit UV-C rays that can damage the cornea and conjunctiva.
  • Plasma Cutting: This cutting process produces UV radiation along with visible bright light, posing a risk to unprotected eyes.

The Consequences of Unprotected UV Exposure

Unprotected exposure to UV radiation in manufacturing settings can lead to several eye problems, including:

  • Photokeratitis: This painful condition, similar to sunburn on the eye’s surface, can cause temporary vision loss and discomfort.
  • Welders Flash: This temporary condition, caused by intense UV exposure during welding, results in gritty eyes, light sensitivity, and blurred vision.
  • Cataracts: Long-term UV exposure is a significant risk factor for cataracts, a clouding of the lens that can impair vision.
  • Pterygium Growth: Chronic UV exposure can lead to a non-cancerous growth of tissue on the white of the eye.

Safeguarding Eyesight in Manufacturing: Implementing UV Eye Protection

Several measures can be taken to ensure worker safety from UV radiation in manufacturing facilities:

  • Engineering Controls: Implementing physical barriers like curtains, shields, and fume hoods around UV light sources minimizes worker exposure.
  • Administrative Controls: Establish clear safety protocols, including designated safe viewing areas and restricted access to high-risk areas.
  • Personal Protective Equipment (PPE): Providing appropriate UV-protective eyewear is essential. Look for:
    • UV Blocking: Choose safety glasses or goggles that block 99% or 100% of UVA and UVB rays.
    • Lens Material: Polycarbonate or Trivex lenses offer superior impact resistance and UV protection.
    • Welding Specific Shades: For welding applications, ensure the welding helmet shade is appropriate for the specific welding process.
    • Fit and Comfort: Comfortable, well-fitting safety glasses encourage consistent use.

Promoting a Culture of Eye Safety

Creating a strong safety culture is crucial for protecting worker vision. Here are some additional tips:

  • Regular Safety Training: Educate workers about the risks of UV exposure and proper use of PPE.
  • Provide Replacement Eyewear: Offer replacements for damaged or scratched safety glasses to ensure continued protection.
  • Regular Eye Exams: Encourage workers to schedule regular eye exams with their eye doctor to monitor their eye health.

Investing in a Safe and Productive Future

By prioritizing UV eye protection in manufacturing, you can create a safer and healthier work environment for your employees. Reduced eye injuries, improved worker comfort, and a commitment to long-term wellbeing all contribute to a productive and successful manufacturing operation. So, don’t let UV hazards compromise your workers’ vision. Implement effective safe practices and empower your employees to see clearly and work safely for years to come.

Incure UV Curing Eye Protection

282006

UV Blocking Safety Goggles (EN166/ANSI Z87.1) – Impact Resistant, 99% UV Protection (PC Lens).

Contact Us to learn more. Visit www.blazeasia.com to explore the full range of Incure adhesives.

Comments Off on Eye Protection – INCURE
May 7, 2024
Eye Protection – INCURE