Read more about the article UV Systems | UV Spot Lamps
UV Spot Lamps / UV Systems

UV Systems | UV Spot Lamps

Boost efficiency and quality with Incure UV spot lamps. Targeted curing minimizes waste and ensures consistent results for electronics, medical devices, and more. Blaze offers expert guidance and custom solutions to maximize your UV curing performance.

What are Incure UV Spot Lamps?

Incure UV spot lamps are designed to deliver concentrated UV light to a small, specific area. They are compact and versatile, making them suitable for integration into automated assembly lines, handheld applications, and laboratory settings. These lamps utilize advanced technology to provide consistent and reliable UV output, ensuring repeatable curing results.

Benefits of Incure UV Spot Lamps:

  • Precision Curing: Spot lamps deliver UV light to a targeted area, minimizing overspray and ensuring precise curing.
  • Fast Curing Speeds: High-intensity UV light allows for rapid curing, increasing throughput and reducing production time.
  • Consistent Results: Incure lamps provide stable UV output, ensuring consistent curing performance and minimizing variations.
  • Versatility: These lamps can be used for a wide range of applications, including bonding, sealing, and tack-free curing.
  • Compact Design: Their small footprint allows for easy integration into existing equipment and tight spaces.

Key Considerations When Choosing an Incure UV Spot Lamp:

Selecting the right Incure UV spot lamp is crucial for achieving optimal results. Here are some key factors to consider:

  • Wavelength: The specific UV wavelength required for your application (UV-A, UV-B, UV-C) will determine the appropriate lamp.
  • Intensity: The intensity of the UV light will affect the curing speed and effectiveness.
  • Spot Size: The size of the area to be cured will determine the appropriate spot size for the lamp.
  • Lamp Type and Lifespan: Consider the type of UV lamp (mercury vapor, LED) and its expected lifespan. LED UV lamps offer energy efficiency and longer lifespans.
  • Control and Automation: Look for lamps with features like adjustable intensity and automated control options for seamless integration into your production process.

    ConfigurationS10S20
    Type of Lamp100W Mercury ARC200W Mercury ARC
    UV Spectrum
    Focal Point (mm) 10mm to 25mm
    Spot Diameter @ Focal Point (mm)  3,5,8   3,5,8  
    Intensity @ Focal Point UVA (UVV) mW/cm2> 10,000  > 20,000  
    Type of Guides Single-Pole (Length 0.5M or 1 M,  Ø 5mm or 8mm)
     2-Pole (Length 0.5M or 1M, Ø 3mm)
     3-Pole (Length 0.5M or 1M,  Ø 3mm)
     4-Pole (Length 0.5M or 1M,  Ø 3mm)
    Number of Guides 
    Available Wavelengths (Peak) 365365
    Expected Bulb Life > 2,000 hrs > 2,000 hrs 
    Intensity Decay over Life   45%       45%   
    Maximum Part Cure  Ø  3-10 3-10
    Intensity Control (10% – 100%)NoYes
    Power Input Temperature Management90 – 265V, 47 / 63Hz, Auto-Ranging Single / Dual-DC Fan Filtered
    External Control Port NonePLC I/O Cable 
    Overall Dimensions  10.8″ x 5.0″ x   11.7″ (3.5kg)10.6″ x 8.7″ x 4.1″ (2.7kg)

Applications of Incure UV Spot Lamps:

Incure UV spot lamps are used in a variety of industries:

  • Electronics: Bonding components, curing adhesives, and sealing connectors.
  • Medical Devices: Curing adhesives for medical device assembly.
  • Optics: Bonding lenses and optical components.
  • Manufacturing: Curing adhesives and coatings on various materials.
  • 3D Printing: Curing resins in additive manufacturing processes.

How Blaze Can Help You Optimize Your UV Curing Processes:

Blaze is a proud distributor of Incure UV spot lamps, offering a comprehensive range of solutions and support to help you optimize your UV curing processes. We provide:

  • Expert Consultation: Our team of experts will work with you to understand your specific needs and recommend the best Incure UV spot lamp for your application.
  • Product Selection: We offer a wide selection of Incure UV spot lamps to meet diverse requirements.
  • Integration Support: We can assist with integrating the UV spot lamp into your existing equipment or production line.
  • Technical Support and Maintenance: We provide ongoing technical support and maintenance to ensure your UV system operates at peak performance.
  • Custom Solutions: If your application requires a unique solution, we can work with Incure to develop a custom UV spot lamp system tailored to your needs.

Partnering with Blaze for Your Incure UV Spot Lamp Project:

  • Improved Curing Efficiency: Our expertise in UV curing processes can help you optimize your curing times and improve overall efficiency.
  • Reduced Costs: Energy-efficient LED UV lamps and optimized processes can significantly reduce your operating costs.
  • Enhanced Quality: Precise and consistent UV curing leads to higher quality products with fewer defects.
  • Reliable Performance: Our partnership with Incure ensures you receive high-quality, reliable UV spot lamps.

Conclusion:

Incure UV spot lamps are a valuable tool for manufacturers requiring precise and controlled UV curing. By partnering with a trusted distributor like Blaze, you can access the expertise and support needed to select the right lamp and optimize your UV curing processes. Contact us today to discuss your Incure UV spot lamp needs and let us help you achieve precise and efficient curing.

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February 12, 2025
Read more about the article UV Systems | UV Flood Lamps
UV Flood Lamps / UV Systems

UV Systems | UV Flood Lamps

Maximize throughput and minimize costs with Incure UV flood lamps. Perfect for curing large parts or multiple items, these systems deliver consistent, high-quality results. Blaze offers custom solutions and expert integration support to meet your specific needs.

What are Incure UV Flood Lamps?

Incure UV flood lamps are designed to emit UV light over a wide area, making them ideal for curing larger parts, multiple items simultaneously, or for processes requiring uniform UV exposure. They are used in a variety of industrial settings and offer a versatile solution for a range of applications.

Benefits of Incure UV Flood Lamps:

  • Broad Coverage: Flood lamps illuminate a larger area compared to spot lamps, making them suitable for curing multiple parts at once or large surfaces.
  • Efficient Curing: High-intensity UV light allows for rapid curing, increasing throughput and reducing production time.
  • Consistent Results: Incure lamps are engineered to provide stable UV output, ensuring consistent curing performance and minimizing variations across the illuminated area.
  • Versatility: These lamps can be used for a wide range of applications, including curing adhesives, coatings, inks, and more.
  • Scalability: Flood lamps can be scaled to accommodate different production volumes and product sizes. 

Key Considerations When Choosing an Incure UV Flood Lamp:

Selecting the right Incure UV flood lamp is essential for optimal performance. Here are key factors to consider:

  • Wavelength: The specific UV wavelength(s) required for your application (UV-A, UV-B, UV-C) will determine the appropriate lamp.
  • Intensity: The intensity of the UV light will affect the curing speed and effectiveness. Consider the required dose (energy per unit area) for your process.
  • Coverage Area: Determine the size of the area that needs to be illuminated to choose the right lamp dimensions and configuration.
  • Lamp Type and Lifespan: Consider the type of UV lamp (mercury vapor, LED) and its expected lifespan. LED UV lamps offer energy efficiency, longer lifespans, and often more precise wavelength control.
  • Uniformity: Ensure the lamp provides even distribution of UV light across the target area for consistent curing.
  • Control and Automation: Look for lamps with features like adjustable intensity, timers, and automated control options for seamless integration into your production process.

     

        ConfigurationF100F200F200PF900PF400F500
       Type of LampARC FloodARC Flood, Programmable

    Intensity  in  mW/cm2 

    (Measured with  EIT Power  Puck   Distance  from  Lamp Base)

    		 UVAUVV  UVA UVV    UVA UVV   UVA UVV UVA  UVV UVA UVV  
     @0.5  270235360330 360330 360 330 455 420 570505 
     @1.0  245215320300320 300  320300 415 390 535  480
    @1.5″215190285270 285270  285270 380  360500 450 
    @2.0″185165250240250 240 250 240 345  330 465420 
    @2.5″155140215210215 210  215210  310 300435390 
    @3.0″            
    @4.0″            
      Intensity Adjustment   No Yes  No
      Available Wavelengths256, 320, 365
      Working Distance    1.5” – 3”  1” – 3” 1” (Optimum)
      Expected Bulb Life*    > 2,000 hrs
      Intensity Decay over Life       45%  
      Static Uniformity @ 2.0” 0.78
      Dynamic Uniformity @ 3.0” 0.90
      Curing Area 6” x 8” 12” X 16” 5” X 5” 3” X 5”
      Curing Box Adjustable  
      Heights (optional purchase)    		 1.75”,   3.5”,   5.25”,   7.0”,   9.0” Not Applicable Not Applicable 
      Temperature Management      Forced Air with Standby Mode
      Power Input100-240V, 50/60Hz, Auto-Ranging
      External Control PortNone     LCD Programmable Interactive PanelNone   
      Ordering Part Number F100-1A (UVA)
    F100-1B (UVB)
    F100-1C (UVC)    		  F200-1A (UVB)
      F200-1B (UVB)
      F200-1C (UVC)    		F200P-1A (UVA)
    F200P-1B (UVB)
    F200P-1C (UVC)    		F900P-1A (UVA)
    F900P-1B (UVB)
    F900P-1C (UVC)    		  F400-1A (UVA)
      F400-1B (UVB)
      F400-1C (UVC)    		  F500-1A (UVA)
      F500-1B (UVB)
      F500-1C (UVC)
      Irradiator Dimension / Weight11” x 10” x 9” (11 lb)   11” x 10” x 9” (11 lb)   11” x 10” x 9” (13 lb)   17.5” x 23” x 7.8” (26.8 lb)   8” x 5” x 6” (3.25 lb)   8” x 5” x 6” (3.25 lb)   
      Controller Dimension / Weight
      Curing Drawer / Box
      (Optional Purchase, 
      Unless Specified)    		B500B500B500B201Included in Full Complete Set Only   
      Curing Drawer /
      Box Dimension     		12” x 12” x 12”12” x 12” x 12”12” x 12” x 12”20” x 24” x 14”8” x 5” x 2.6”8” x 5” x 2.6”  
      Interlock Safety FeatureIntegrated When Mounted on B300 Curing Box Standby / Full Power On Mode  
      C9000 TM Conveyor MountingYesNot ApplicableYes

     

Applications of Incure UV Flood Lamps:

Incure UV flood lamps are used across various industries:

  • Printing: Curing inks and coatings on printed materials.
  • Electronics: Curing adhesives and coatings on electronic components.
  • Wood Finishing: Curing UV-curable coatings on wood products.
  • Automotive: Curing adhesives and coatings on automotive parts.
  • Aerospace: Curing composites and other materials used in aerospace applications.

How Blaze Can Help You Optimize Your UV Curing Processes:

Blaze is a proud distributor of Incure UV flood lamps, offering a complete range of solutions and support to optimize your UV curing processes. We provide:

  • Expert Consultation: Our team of experts will analyze your specific needs and recommend the best Incure UV flood lamp for your application.
  • Product Selection: We offer a wide selection of Incure UV flood lamps to meet diverse requirements, including different wavelengths, intensities, and sizes.
  • System Design and Integration: We can assist with designing and integrating the UV flood lamp system into your existing equipment or production line.
  • Technical Support and Maintenance: We provide ongoing technical support and maintenance to ensure your UV system operates at peak performance.
  • Custom Solutions: If your application requires a unique solution, we can work with Incure to develop a custom UV flood lamp system tailored to your exact specifications.

Partnering with Blaze for Your Incure UV Flood Lamp Project:

  • Improved Curing Efficiency: Our expertise in UV curing processes helps optimize curing times and improve overall efficiency.
  • Reduced Costs: Energy-efficient LED UV lamps and optimized processes can significantly reduce operating costs.
  • Enhanced Quality: Precise and consistent UV curing leads to higher quality products with fewer defects.
  • Reliable Performance: Our partnership with Incure guarantees high-quality, reliable UV flood lamps.

See how Incure UV flood lamps can streamline your curing process – visit our showroom for a demonstration.

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February 12, 2025
Read more about the article UV Systems | UV Conveyors
UV Conveyors / UV Systems

UV Systems | UV Conveyors

Cure adhesives, coatings, and inks faster and more efficiently with Incure UV conveyor systems. Blaze offers expert support and a wide range of Incure systems to meet your specific application needs. Explore the possibilities!

What are Incure UV Conveyor Systems?

Incure UV conveyor systems are engineered for high-performance UV curing. They integrate a powerful UV light source with a customizable conveyor belt, enabling consistent and controlled exposure of parts or materials to UV light. This setup is ideal for high-volume production, ensuring uniform curing, maximizing throughput, and minimizing downtime. Incure systems are known for their reliability, durability, and advanced features.

Benefits of Incure UV Conveyor Systems:

  • Increased Productivity: Continuous processing significantly reduces curing times compared to batch methods, leading to higher production output. Incure’s systems are designed for speed and efficiency.
  • Consistent Curing: Precise control over conveyor speed and UV intensity ensures uniform exposure and consistent curing results across all products, minimizing defects and rework.
  • Improved Quality: Consistent curing with Incure systems leads to stronger bonds, improved surface finishes, and enhanced product durability, resulting in superior product quality.
  • Reduced Costs: Faster curing times translate to lower energy consumption, reduced labor costs, and optimized resource utilization.
  • Space Optimization: Incure conveyor systems can be seamlessly integrated into existing production lines, optimizing space utilization and workflow.
  • Versatility: Incure UV conveyor systems can be adapted to cure a wide range of materials, including adhesives, coatings, inks, and more, making them suitable for diverse applications.
  • Reliability: Incure systems are built to last, minimizing maintenance requirements and ensuring consistent performance over time.
  • Safety: Enclosed systems minimize exposure to UV radiation, ensuring a safer working environment for operators.


    NEWGENTM C9000 UV Conveyor

    ConfigurationIncure C9000 with
    L3018    		Incure C9000 with
    L1044    		Incure C9000 with
    F100x1AB    		Incure C9000 with
    F200x1AB    		Incure C9000 with
    F400x1AC    		Incure C9000 with
    F500x1AC
    Type of LampLED BeamARC FloodARC Focused
    Intensity @2.5″ Distance
    UVA(UVV) mW/cm2    		2,500 (3,000)1,800 (87)154 (141)223(215)312 (287)436 (390)
    Intensity AdjustmentYesYesNoYesNoNo
    Curing Energy (belt speed)
    @ 1.5 feet/min (min)
    @ 6.0 feet/min (nominal)
    @ 12.0 feet/min (max)    		UVA (UVV) mJ/cm2
    8,400 (10,000)
    2,100 (2,500)
    1,050 (1,250)    		UVA (UVV) mJ/cm2
    24,000 (1,100)
    6,000 (300)
    3,000 (145)    		UVA (UVV) mJ/cm2
    4,200 (4,000)
    1,050 (1,000)
    525 (500)    		UVA (UVV) mJ/cm2
    8,900 (8,600)
    2,200 (2,100)
    1,100 (1,050)    		UVA (UVV) mJ/cm2
    10,400 (9,500)
    2,600 (2,300)
    1,300 (1,190)    		UVA (UVV) mJ/cm2
    5,900 (5,500)
    1,490 (1,400)
    740 (690)
    Optional Wavelengths365, 395, 405365, 395, 405320, 365320, 365254, 365254, 365
    Recommended Working Distance1.5″ -3″0.2″ – 3″1.5″ – 3″1.5″ – 3″1.5″ – 3″1.5″ – 3″
    Expected Bulb Life>20,000 hrs>20,000 hrs>1,000 hrs>1,000 hrs>1,000 hrs>1,000 hrs
    Intensity Decay over Life20%20%45%45%45%45%
    Maximum Part Cure Width
    Exposure Width    		8″
    1″    		4″
    4″    		8″
    6″    		8″
    6″    		5″
    5″    		5″
    3″
    Stand-Alone ConfigurationYesYesYesYesYesYes
    Dynamic Uniformity0.9 @ 3.0″ distance0.9 @ 3.0″ distance0.78 @ 3.0″ distance0.78 @ 3.0″ distance0.79 @ 3.0″ distance0.79 @ 3.0″ distance
    Temperature ManagementAir-coolAir-coolAir-cool or External ExhaustAir-cool or External ExhaustAir-cool or External ExhaustAir-cool or External Exhaust
    Power Input100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging    		100-240V, 50/60Hz
    Auto-Ranging
    External Control PortPLC/RS232/Foot SwitchPLC/RS232/Foot SwitchNoneNoneNoneNone
    Light Source Dimension
    Power Supply Dimension
    Conveyor Dimension    		10.3″ x 3.6″ x 4″ (2.5Kg)
    13″ x 9″ x 5.1″ (6.6Kg)
    54″ x 14″ x 12″    		5.1″ x 5.1″ x 6.3″
    13″ x 9″ x 5.1″
    54″ x 14″ x 12″    		11″ x 10″ x 9″
    Intergrated With Light Source
    54″ x 14″ x 12″    		11″ x 10″ x 9″
    Intergrated With Light Source
    54″ x 14″ x 12″    		8″ x 5″ x 6″
    Intergrated With Light Source
    54″ x 14″ x 12″    		8″ x 5″ x 6″
    Intergrated With Light Source
    54″ x 14″ x 12″
    Conveyor Curing Height1.5″ – 5″1.5″ – 5″1.5″ – 5″1.5″ – 5″1.5″ – 5″1.5″ – 5″
    Belt Width9″9″9″9″9″9″
    Ordering Part NumberC9000-1xL3018-365
    C9000-1xL3018-385
    C9000-1xL3018-405    		C9000-1xL1044-365
    C9000-1xL1044-385
    C9000-1xL1044-405    		C9000-F100x1AB
    C9000-F100x2A
    C9000-F100x2B    		C9000-F200x1AB
    C9000-F200x2A
    C9000-F200x2B    		C9000-F400x1AC
    C9000-F400x2A
    C9000-F400x2C    		C9000-F500x1AC
    C9000-F500x2A
    C9000-F500x2C

Applications of Incure UV Conveyor Systems:

Incure UV conveyor systems find applications in diverse industries, including:

  • Electronics: Curing adhesives for component bonding, conformal coatings, and printed circuit boards.
  • Medical Devices: Curing adhesives for medical device assembly, sterilization of packaging.
  • Automotive: Curing coatings on interior and exterior parts, bonding components.
  • Printing: Curing UV-curable inks on paper, labels, and packaging materials.
  • Aerospace: Curing adhesives and coatings for composite materials.
  • General Manufacturing: Assembly of plastic parts, bonding glass, and more.

Choosing the Right Incure UV Conveyor System with Blaze:

Selecting the right UV conveyor system is crucial for optimal performance. Blaze, your trusted Incure distributor, simplifies this process. Key factors to consider, and where Blaze can help, include:

  • Material Compatibility: Blaze’s experts will help determine the ideal Incure UV system’s wavelength and intensity for your specific material.
  • Product Size and Shape: Blaze will assess your product dimensions and recommend the appropriate conveyor system size and configuration.
  • Throughput Requirements: Blaze will analyze your production needs and help you select an Incure system with the right conveyor speed and UV intensity for maximum efficiency.
  • Budget: Blaze will work within your budget constraints to find the best Incure solution that meets your performance requirements.
  • Integration: Blaze will ensure seamless integration of the Incure system into your existing production line.

How Blaze Can Help with Your Incure UV Curing Project:

Blaze offers comprehensive support to help you select, implement, and maintain your Incure UV conveyor system:

  • Expert Consultation: Blaze’s experienced team will work with you to understand your specific requirements and recommend the most suitable Incure UV conveyor system.
  • Custom System Design: Blaze can assist in designing customized Incure solutions to meet your unique production needs.
  • Product Selection: Blaze offers a wide range of Incure UV curing equipment and adhesives, ensuring you have access to high-quality products.
  • Seamless Integration: Blaze provides professional support to ensure smooth integration of your Incure system into your production line.
  • Installation and Training: Blaze offers professional installation and training to ensure seamless operation of your Incure UV system.
  • Ongoing Technical Support: Blaze provides ongoing technical support to address any questions or issues you may encounter with your Incure system.
Download Incure UV Conveyor Systems Selector Guide

See Incure UV conveyor systems in action and experience the speed and precision firsthand – visit our showroom today!

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February 12, 2025
Read more about the article UV Curing Chamber: Incure B500
UV Systems

UV Curing Chamber: Incure B500

The Incure B500 UV Chamber provides a safe and efficient solution for UV curing applications. This enclosed chamber features 360-degree shielding, easy integration with existing curing units, and enhanced safety features like a door interlock to prevent accidental UV exposure. Versatile connectivity options and an adjustable curing tray offer precision and control over the curing process.

Introduction:

In today’s demanding manufacturing landscape, efficiency and safety are non-negotiable. The Incure B500 UV Chamber addresses these needs with a comprehensive solution for your UV curing applications. This state-of-the-art equipment provides a secure, enclosed environment, ensuring maximum UV protection and optimal curing results.

Key Features of the Incure B500 UV Chamber:

  • 360-Degree Shielding: The B500’s robust, enclosed design provides complete UV protection, safeguarding operators and the surrounding workspace.
  • Easy Integration: Simply place your F100P or F200P curing unit on top of the chamber and begin curing. No complex setup procedures are required.
  • Enhanced Safety: The built-in door interlock automatically closes the unit’s shutter when the door is opened, preventing accidental UV exposure.
  • Versatile Connectivity: Dual rear panel D-sub connectors offer flexibility for integrating the B500 with PCs, PLCs, shutter control foot pedals, and external interlocks.
  • Precision and Control: The adjustable height curing tray allows precise control over the curing distance, ensuring consistent and optimal results.
  • User-Friendly Design: The door-mounted lamp-ON indicator provides clear visual feedback for monitoring the curing process.

Benefits of Using the Incure B500 UV Chamber:

  • Improved Efficiency: Streamlined design and user-friendly features reduce setup time and enhance productivity.
  • Enhanced Safety: Comprehensive UV protection and door interlock ensure a safe working environment.
  • Versatility: Easily integrates into various manufacturing processes across diverse industries.
  • Precision and Consistency: Adjustable curing tray and reliable performance guarantee consistent, high-quality results.

Conclusion:

The Incure B500 UV Chamber is a game-changer for manufacturers and professionals seeking a safe, efficient, and versatile solution for their UV curing needs. Its advanced features and user-friendly design make it the ideal choice for those who demand the best in curing technology. Incorporating the B500 into your manufacturing processes can enhance productivity, improve product quality, and ensure a safe working environment.

Download B500 Product Bulletin
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August 30, 2024
Read more about the article High-Power LED Curing for Advanced Manufacturing: Unveiling the L1044
UV LED Flood Lamps

High-Power LED Curing for Advanced Manufacturing: Unveiling the L1044

The Incure L1044 LED Curing System offers manufacturers an efficient and cost-effective solution for light curing. Available in 365nm, 385nm, and 405nm configurations, it provides high intensity, versatility, and affordability. Ideal for small and large-scale production, it caters to various applications, including adhesive curing, coating applications, and electronics manufacturing.

Introduction:

Manufacturers seeking efficient and cost-effective light-curing solutions can find a powerful ally in the Incure L1044 LED Curing System. Available in 365nm, 385nm, and 405nm configurations, this system offers a compelling combination of high intensity, versatility, and affordability. Let’s explore the advantages, applications, and key considerations for choosing the L1044 to elevate your production processes.

Advantages of the Incure L1044 LED Curing System:

  • Lower Cost per Joule: Utilizing 144 high-power LEDs, the L1044 delivers exceptional light output while consuming less energy, resulting in cost savings over time.
  • High Intensity and Coverage: Achieve superior curing power with over 2,200 mW/cm2 intensity across a 4″ x 4″ curing area.
  • Versatile Wavelength Options: Cater to a wide range of light-curable materials with 365nm, 385nm, and 405nm configurations.
  • Modular Design: Adapt to various production needs with standalone operation for small-scale curing or integration into UV chambers and conveyor systems for high-volume manufacturing.
  • User-Friendly Control: Operate with ease using a footswitch or PLC control, enabling programmable curing modes for enhanced process control.

Applications of the Incure L1044 LED Curing System:

  • Small-Scale Manufacturing: Ideal for workshops, labs, and prototyping environments where standalone operation is preferred.
  • Large-Scale Production: Integrate seamlessly into UV chambers or Incure C9000 UV Conveyor Systems for efficient curing in high-volume production lines.
  • Adhesive Curing: Cure a wide range of light-curable adhesives used in assembly, bonding, and encapsulation applications.
  • Coating Applications: Effectively cure UV/Visible light-curable coatings for protection, sealing, or enhancing product properties.
  • Electronics Manufacturing: Achieve precise curing of adhesives and coatings essential in electronics assembly.

Choosing the Right L1044 LED Curing System:

Consider these factors when selecting the optimal L1044 configuration:

  • Wavelength: Choose the wavelength that matches your light-curable material (365nm, 385nm, or 405nm).
  • Application Needs: Evaluate production volume and desired integration level (standalone or conveyor system).
  • Control Requirements: Determine the necessary control level (footswitch or PLC with programmable modes).
  • Maintenance Needs: While LEDs offer longevity, factor in potential maintenance requirements.

L1044 UV LED Flood Lamp
   Configuration Specifications
   Type of Lamp LED Flood
Peak Intensity,   Distance from Lamp Base, (mW/cm2)  @1.0″
 @1.5″
 @2.0″
 @2.5″
2,540
2,420
2,370
2,260
  Intensity Adjustment YES
  Optional Wavelengths 365, 395, 405
  Working Distance  1.5″-3″
  Expected Bulb Life >20000 hrs
  Intensity Decay Over Life  20%
  Curing Area    4″ x 4″  
  Curing Box with Interlock Safety Feature(optional)    B300 or B500 with Adapter Plate
  Curing Box Adjustable Heights 3.5″
  Temperature Management   Forced Air with Louvers
  Power Input   100-240V 50/60Hz Auto-Ranging  
  External Control Port LCD Programmable Panel
  Light Source Dimension  
  Power Supply Dimension  
  Curing Box Dimension  		 5.1″x 5.1″x 6.3″
 13″x 5.1″x 9″
  Ordering Part Number   L1044-365, L1044-395, L1044-405  

Conclusion:

The L1044 LED Curing System presents a compelling solution for manufacturers seeking high curing power, operational efficiency, and cost-effectiveness. By understanding its advantages, applications, and selection criteria, you can determine if the L1044 is the ideal tool to optimize your light-curing processes and achieve superior results in your production environment.

Click Here for L1044 Specifications
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June 11, 2024
Read more about the article UV Systems | UV Bulbs
UV Bulbs / UV Systems

UV Systems | UV Bulbs

Boost productivity and improve product quality with Incure UV curing light bulbs. Reduce curing times, minimize downtime, and achieve consistent results. Blaze, your trusted Incure distributor, offers expert guidance. Discover the advantages!

What are Incure UV Curing Light Bulbs?

Incure UV curing light bulbs are specialized lamps designed to emit ultraviolet (UV) light at specific wavelengths. This UV light triggers a photochemical reaction in UV-curable materials, causing them to cure or solidify rapidly. Incure bulbs are engineered for consistent output, long life, and compatibility with various curing systems.

Benefits of Incure UV Curing Light Bulbs:

  • Rapid Curing: Incure bulbs facilitate fast curing times, significantly increasing production throughput and reducing cycle times.
  • Consistent Output: Engineered for stable UV output, Incure bulbs ensure consistent curing results and minimize variations in product quality.
  • Long Lifespan: Incure bulbs are designed for extended use, reducing the frequency of replacements and minimizing downtime.
  • Wide Range of Wavelengths: Incure offers bulbs in various wavelengths to match the specific requirements of different UV-curable materials.
  • Compatibility: Incure bulbs are compatible with a range of UV curing systems, offering flexibility and ease of integration.
  • Improved Product Quality: Consistent and controlled curing with Incure bulbs leads to enhanced product quality, improved adhesion, and increased durability.

Types of Incure UV Curing Light Bulbs:

Incure offers a variety of UV curing light bulbs, including:

  • Mercury Arc Lamps: A versatile and cost-effective option for many UV curing applications.
  • Metal Halide Lamps: Offering higher intensity and longer lifespans compared to mercury arc lamps.
  • LED UV Curing Bulbs: Energy-efficient and environmentally friendly option with instant on/off capabilities. 

Choosing the Right Incure UV Curing Light Bulb with Blaze:

Selecting the right UV curing light bulb is essential for optimal performance. Blaze simplifies this process with their expertise:

  • Material Compatibility: Blaze will help you determine the ideal wavelength and intensity for your specific UV-curable material.
  • Curing Requirements: Blaze will assess your curing needs, including cure speed and depth, to recommend the appropriate bulb.
  • System Compatibility: Blaze will ensure that the chosen bulb is compatible with your existing UV curing equipment.

How Blaze Can Help with Your Incure UV Curing Project:

Blaze offers comprehensive support for your Incure UV curing project:

  • Expert Consultation: Blaze’s experienced team will understand your requirements and recommend the optimal Incure UV curing light bulb.
  • Product Selection: Blaze offers a wide selection of Incure UV curing equipment and consumables, ensuring access to high-quality products.
  • Seamless Integration: Blaze provides support for smooth integration of Incure bulbs into your production line.
  • Technical Support: Blaze offers ongoing technical support to address any questions or issues you may encounter.
  • Fast and Reliable Delivery: Blaze ensures timely delivery of Incure products to minimize downtime and keep your production running smoothly.

Incure UV Curing Bulbs for UV Lamps & Systems

282008

100W Short Arc Mercury Lamp

282021

400W Metal Halide Bulb

282047

400W Mercury Vapor Lamp

282068

 200W UVA Short Arc Mercury Lamp

Contact Us to learn more. Visit www.blazeasia.com to explore the full range of Incure adhesives.

Comments Off on UV Systems | UV Bulbs
May 7, 2024
Read more about the article UV Systems | Lightguides
Lightguides / UV Systems

UV Systems | Lightguides

Lightguides for UV/Visible curing: Single & multi-pole options for remote, precise curing. Improve efficiency with targeted light delivery.

In today’s fast-paced manufacturing world, precise and efficient curing is essential. UV/Visible spot light curing systems offer a powerful solution, but delivering the light to the target area requires a vital component – the lightguide. This blog dives into the world of single pole and multi-pole lightguides, exploring their functionalities, advantages, and applications for UV/Visible spot light curing systems.

What are Lightguides (Liquid Light Guides)?

Lightguides, also known as liquid light guides or light wands, are flexible fiber optic cables that transmit UV or visible light from the curing lamp to the desired curing area. They offer several advantages:

  • Remote Curing: Lightguides enable curing in areas inaccessible to the lamp itself, providing greater flexibility and maneuverability.
  • Reduced Heat Transfer: The liquid core efficiently transmits light while minimizing heat transfer to the curing surface, protecting delicate materials.
  • Conformal Curing: The flexible design allows the lightguide to conform to uneven surfaces, ensuring consistent curing across the targeted area.

Single Pole vs. Multi-Pole Lightguides

Lightguides come in two main configurations:

  • Single Pole: Features a single channel for transmitting light to a single curing point. Ideal for precise, focused curing on small areas.
  • Multi-Pole: Contains multiple channels within the same housing, allowing simultaneous curing of multiple points. Offers increased efficiency for applications requiring curing in several locations.

Choosing Between Single Pole and Multi-Pole Lightguides

The optimal choice depends on your specific application:

  • Single Pole: Best suited for:
    • Curing small, intricate areas.
    • Applications requiring high-precision curing.
    • Situations where only one curing point is needed.
  • Multi-Pole: Ideal for:
    • Curing multiple points simultaneously, improving efficiency.
    • Applications requiring uniform curing across several locations with similar spacing.
    • Situations where minimizing curing time is crucial.

Benefits of Using Lightguides with UV/Visible Spot Light Curing Systems

  • Enhanced Versatility: Lightguides provide remote curing capabilities and allow for curing on uneven surfaces.
  • Improved Efficiency: Multi-pole lightguides can expedite curing processes by addressing multiple points simultaneously.
  • Precise Curing: Single pole lightguides offer focused beams for high-precision curing on small areas.
  • Reduced Heat Transfer: Liquid core minimizes heat transfer, protecting temperature-sensitive materials.
  • Wide Range of Applications: Compatible with various UV and visible light curing systems across diverse industries.

Applications for Single Pole and Multi-Pole Lightguides

The versatility of lightguides makes them ideal for numerous UV/Visible spot light curing applications:

  • Electronics Manufacturing: Curing adhesives, encapsulants, and coatings on PCBs and electronic components.
  • Medical Device Assembly: Targeted curing of adhesives and bonding materials in medical device manufacturing.
  • Composite Bonding: Curing adhesives used in composite material bonding applications.
  • 3D Printing Applications: Post-processing techniques like curing UV-curable resins for specific functionalities.
  • Optical Component Manufacturing: Precise curing of adhesives used in the assembly of optical components.
  • Automotive Applications: Curing adhesives and sealants in various automotive assembly processes.

Choosing the Right Lightguide

Selecting the optimal lightguide requires considering several factors:

  • Light Source Compatibility: Ensure the lightguide core material is compatible with the wavelength of your UV/Visible curing system.
  • Single Pole vs. Multi-Pole: Choose based on the number of curing points and desired level of precision.
  • Tip Options: Consider various tip configurations (straight, angled, etc.) to suit your specific application needs.
  • Length and Diameter: Select a length that provides sufficient reach and a diameter that allows for adequate light transmission.

Guiding You Towards Efficient Curing Solutions

Single pole and multi-pole lightguides offer valuable tools for UV/Visible spot light curing systems. Their versatility, efficiency, and ability to deliver precise light make them ideal for diverse applications across various industries. So, if you’re looking to optimize your spot light curing processes, consider incorporating the right lightguide solution and illuminate a path towards successful and efficient curing results.

Incure Lightguides

Single Pole Lightguides
Product Pole x Diameter x Length 
LG620 1 x 3mm x 500mm
LG622 1 x 3mm x 1000mm
LG623 1 x 3mm x 1500mm
LG624 1 x 3mm x 2000mm
LG601 1 x 5mm x 1000mm
LG602 1 x 5mm x 1500mm
LG625 1 x 5mm x 2000mm
LG626 1 x 5mm x 3000mm
LG627 1 x 8mm x 500mm
LG628 1 x 8mm x 750mm
LG603 1 x 8mm x 1000mm
LG629 1 x 8mm x 1500mm
LG630 1 x 8mm x 2000mm
LG632 1 x 8mm x 3100mm
LG633 1 x 8mm x 6200mm 
Bifurcated Pole Lightguides (Two Poles)
 Product Pole x Diameter x Length
LG634 (5mm Rod) 2 x 3mm x 750mm
LG604 (5mm Rod) 2 x 3mm x 1000mm
LG635 (5mm Rod) 2 x 3mm x 1500mm
LG636 (5mm Rod) 2 x 3mm x 2000mm
Trifurcated Lightguides (Three Poles)
 Product Pole x Diameter x Length
LG605 (8mm Rod) 3 x 3mm x 1000mm
LG637 (8mm Rod) 3 x 3mm x 1500mm
Four-Pole Lightguides
 Product Pole x Diameter x Length
LG606 (8mm Rod) 4 x 3mm x 1000mm
LG638 (8mm Rod) 4 x 3mm x 1500mm
LG639 (8mm Rod) 4 x 3mm x 2000mm

Contact us today for a consultation or visit www.blazeasia.com to learn more.

Comments Off on UV Systems | Lightguides
May 7, 2024
Read more about the article UV Systems | Eye Protection
Eye Protection / UV Systems

UV Systems | Eye Protection

Manufacturing facilities often utilize various light sources, some of which can emit harmful ultraviolet (UV) radiation. While crucial for certain processes, unprotected exposure to UV light can pose a significant risk to workers’ eyes. This blog dives into the importance of UV eye protection in manufacturing and explores effective strategies to safeguard worker vision.

The Dangers of UV Exposure in Manufacturing

Manufacturing environments can involve exposure to several sources of UV radiation, including:

  • Welding Equipment: Arc welding generates intense UV light that can cause photokeratitis and long-term damage to the eyes.
  • UV Curing Systems: These systems used for rapid curing of adhesives and coatings emit UV light that can be harmful if not properly shielded.
  • Germicidal Lamps: While essential for sterilization, germicidal lamps emit UV-C rays that can damage the cornea and conjunctiva.
  • Plasma Cutting: This cutting process produces UV radiation along with visible bright light, posing a risk to unprotected eyes.

The Consequences of Unprotected UV Exposure

Unprotected exposure to UV radiation in manufacturing settings can lead to several eye problems, including:

  • Photokeratitis: This painful condition, similar to sunburn on the eye’s surface, can cause temporary vision loss and discomfort.
  • Welders Flash: This temporary condition, caused by intense UV exposure during welding, results in gritty eyes, light sensitivity, and blurred vision.
  • Cataracts: Long-term UV exposure is a significant risk factor for cataracts, a clouding of the lens that can impair vision.
  • Pterygium Growth: Chronic UV exposure can lead to a non-cancerous growth of tissue on the white of the eye.

Safeguarding Eyesight in Manufacturing: Implementing UV Eye Protection

Several measures can be taken to ensure worker safety from UV radiation in manufacturing facilities:

  • Engineering Controls: Implementing physical barriers like curtains, shields, and fume hoods around UV light sources minimizes worker exposure.
  • Administrative Controls: Establish clear safety protocols, including designated safe viewing areas and restricted access to high-risk areas.
  • Personal Protective Equipment (PPE): Providing appropriate UV-protective eyewear is essential. Look for:
    • UV Blocking: Choose safety glasses or goggles that block 99% or 100% of UVA and UVB rays.
    • Lens Material: Polycarbonate or Trivex lenses offer superior impact resistance and UV protection.
    • Welding Specific Shades: For welding applications, ensure the welding helmet shade is appropriate for the specific welding process.
    • Fit and Comfort: Comfortable, well-fitting safety glasses encourage consistent use.

Promoting a Culture of Eye Safety

Creating a strong safety culture is crucial for protecting worker vision. Here are some additional tips:

  • Regular Safety Training: Educate workers about the risks of UV exposure and proper use of PPE.
  • Provide Replacement Eyewear: Offer replacements for damaged or scratched safety glasses to ensure continued protection.
  • Regular Eye Exams: Encourage workers to schedule regular eye exams with their eye doctor to monitor their eye health.

Investing in a Safe and Productive Future

By prioritizing UV eye protection in manufacturing, you can create a safer and healthier work environment for your employees. Reduced eye injuries, improved worker comfort, and a commitment to long-term wellbeing all contribute to a productive and successful manufacturing operation. So, don’t let UV hazards compromise your workers’ vision. Implement effective safe practices and empower your employees to see clearly and work safely for years to come.

Incure UV Curing Eye Protection

282006

UV Blocking Safety Goggles (EN166/ANSI Z87.1) – Impact Resistant, 99% UV Protection (PC Lens).

Contact Us to learn more. Visit www.blazeasia.com to explore the full range of Incure adhesives.

Comments Off on UV Systems | Eye Protection
May 7, 2024