UV Curable Optical Adhesives – INCURE

Modern manufacturing demands precision. UV optical adhesives offer rapid curing, precise bonding, and superior clarity, solving challenges with traditional adhesives.

The Challenges of Modern Manufacturing

Modern manufacturing demands precision, speed, and durability. Whether you’re assembling intricate optical components, bonding delicate electronic devices, or creating robust medical instruments, traditional adhesives often fall short. They can introduce unwanted stress, require lengthy curing times, and compromise the overall quality of your products.

Enter UV Optical Adhesives: A Revolution in Bonding

UV optical adhesives offer a compelling solution to these challenges. These specialized formulations cure rapidly when exposed to ultraviolet (UV) light, providing a strong, transparent, and highly reliable bond.

Key Benefits for Manufacturers:

  • Rapid Cure Times: UV curing dramatically reduces production cycle times, allowing for faster throughput and increased efficiency. This is crucial for high-volume manufacturing environments.
  • Precise Bonding: UV adhesives offer exceptional control over the curing process. You can precisely control the timing and location of the cure, minimizing stress and ensuring accurate alignment.
  • Superior Optical Clarity: These adhesives are designed for optical applications, providing excellent transparency and minimal distortion. This is essential for applications involving lenses, prisms, and other optical components.
  • High Bond Strength: UV adhesives create strong, durable bonds that can withstand demanding environmental conditions, including temperature fluctuations, humidity, and vibration.
  • Versatility: UV optical adhesives can bond a wide range of substrates, including glass, plastics, metals, and ceramics. This versatility makes them suitable for diverse manufacturing applications.
  • Reduced Waste and Environmental Impact: Precision application and rapid curing minimize waste and reduce energy consumption, contributing to a more sustainable manufacturing process.
  • Improved Product Reliability: Consistent and reliable bonding leads to higher product quality and reduced failure rates, enhancing customer satisfaction.

    Incure Optik™ Series Core Products
    Product Description Substrates Color Viscosity (cP) Tensile Strength (psi) Hardness (Shore D) Elongation (%)
    7063 Tack-free curing with up to 5,400 PSI on metals, glass, and ceramics. Very low linear shrinkage with enhanced moisture and temperature resistance. Offers good passive vibration isolation. Metal/Glass/Ceramics Clear 700 4,400 – 5,400 59 – 69 400
    7210 Ultra-low linear shrinkage for precise optical positioning. Excellent passive vibration resistance. Bonds strongly to glass, metals, ceramics, and plastics. Ideal for optical device sealing and alignment. Multi-Substrates (High Strength Plastics) Slight Yellowish Tint 80 2,600 – 7,000 24 – 34 477
     7664 Medium viscosity active alignment optical bonder for metals, glass, and ceramics in optical and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Slight Tint 3,000 6,400 – 10,900 83 – 93 18
    7731 High strength optical bonder with low shrinkage and water absorption. Designed for active alignment in optical and medical devices. Bonds effectively to metals, glass, and ceramics, enduring stringent thermal cycling. High Performance Metal/Glass/Ceramics Slight Tint 250 8,000 – 10,600 83 – 93 7
    7760 Active alignment optical bonder for demanding applications. Very low shrinkage and water absorption. Withstands stringent thermal cycling. Bonds to metals, glass, and ceramics in optical/medical devices. High Performance Metal/Glass/Ceramics Slight Tint 90 8,700 – 10,100 83 – 93 17
    7795 Medium-high viscosity, superior high strength bonder for metals, glass, and ceramics in electronics, optical, and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Slight Tint 6,500 10,100 – 12,600 82 – 92 24
    7811G Medium-high viscosity, superior high strength bonder for metals, glass, and ceramics in electronics, optical, and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Opaque White 150,000 3,800 – 6,900 70 – 80 1
    7863 Optical grade multi-substrate bonder for plastics, metals, and glass. Ideal for furniture, jewelry, home appliances, and construction. Enhanced thermal and water resistance, crucial in humid climate. High Strength Multi-Substrates Clear/Translucent 1,650 4,000 – 5,700 65 – 75 70
    Above products are available in thicker versions: T (Thick), VT (Very Thick), G (Gel)
    Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Applications Across Industries:
UV optical adhesives are finding widespread use in various industries, including:

  • Optical Manufacturing: Bonding lenses, prisms, filters, and other optical components.
  • Electronics: Encapsulating and bonding sensitive electronic components, such as sensors and displays.
  • Medical Devices: Assembling medical instruments, catheters, and other critical devices.
  • Automotive: Bonding automotive lighting components, sensors, and displays.
  • Aerospace: Securing optical components and sensors in aircraft and spacecraft.

Choosing the Right UV Optical Adhesive:

Selecting the appropriate UV adhesive is crucial for optimal performance. Consider the following factors:

  • Substrate Materials: Ensure the adhesive is compatible with the materials you’re bonding.
  • Viscosity: Choose a viscosity that suits your application method and bonding requirements.
  • Cure Time and Intensity: Select an adhesive with a cure profile that matches your production process.
  • Optical Properties: Consider the refractive index, transmission, and other optical properties relevant to your application.
  • Environmental Resistance: Evaluate the adhesive’s ability to withstand temperature, humidity, and other environmental factors.
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UV Curable Peelable Maskants – INCURE

Boost precision and efficiency in your manufacturing with UV masking resins! Learn how these light-curable materials offer unparalleled accuracy and speed compared to traditional masking. Discover the benefits, applications, and how Incure’s custom formulations and expert support can illuminate your projects.

In today’s fast-paced manufacturing world, precision and efficiency are paramount. UV masking resins have emerged as a game-changer, offering unparalleled accuracy and speed in a variety of applications. This blog post will delve into the world of UV masking resins, exploring their benefits, applications, and how Incure, a leading adhesive manufacturer, can be your partner in achieving project success.

What are UV Masking Resins?

UV masking resins are specialized materials designed to temporarily protect specific areas of a substrate during processing. Unlike traditional masking methods, these resins are applied in liquid form and then cured using ultraviolet (UV) light. This curing process transforms the liquid resin into a solid, protective layer, allowing for precise masking and preventing unwanted exposure to chemicals, coatings, or other treatments. Once the processing is complete, the UV masking resin can be easily removed, leaving behind a clean and precisely defined area.

The Advantages of Using UV Masking Resins:

  • Precision: UV masking resins allow for extremely fine detail and sharp edges, ideal for intricate designs and complex geometries.
  • Speed and Efficiency: UV curing is a rapid process, significantly reducing masking time compared to traditional methods. This translates to increased production throughput and lower labor costs.
  • Versatility: UV masking resins are compatible with a wide range of substrates, including metals, plastics, glass, and ceramics. They can be used with various processing techniques, such as etching, plating, coating, and painting.
  • Clean Removal: Properly formulated UV masking resins are designed for easy removal without leaving residue or damaging the underlying substrate.
  • Cost-Effectiveness: While the initial investment in UV curing equipment might seem significant, the long-term cost savings due to increased efficiency, reduced labor, and minimized waste make UV masking resins a financially sound choice.

    Incure Litemask™ Series Core Products
    ProductDescriptionSubstratesColorViscosity (cP)Tensile (psi)Hardness (Shore D)Elongation (%)
    4201Aerospace Grade, UV/Visible/Heat Cure, Low Viscosity, High Strength, Metal/Glass/Ceramics Masking, Low Shrinkage, Temp/Moisture ResistantHigh Performance
    Metal/Glass/Ceramics
    Slight Tint1307,400 – 10,000D75 – D854
    4272Aerospace Grade, UV/Visible/Heat Cure, Low Viscosity, High Strength, Metal/Glass/Ceramics Masking, Low Shrinkage, Temp/Moisture ResistantHigh Performance
    Metal/Glass/Ceramics
    Slight Tint4009,700 – 10,900D77 – D874
    4153Ultra-Clear, Low Viscosity, UV/Visible/LED/Activator/Heat Cure, High Strength, Metal-Glass Mask, Burn-Off Removal, Tack-Free, Jewelry UseHigh Performance
    Metal/Glass/Ceramics
    Slightly Translucent7007,000 – 8,400D80 – D9033
    3148Ultra-Clean, Tough, Chemical Stain/Scratch Protection, No Residue, Critical Surface ProtectionHigh Performance
    Metal/Glass/Ceramics
    Dark Blue6,0004,600 – 5,300D49 – D59250
    1123GVery High Viscosity, Clear Peelable Mask, Temporary Protection, Soldering/Sand-blasting Protection, Hot Water Removal, High ElongationHigh Strength,
    Multi-Substrates
    ClearGel5,000 – 6,900D67 – D77300
    4139UV/Visible/Heat Cure, Good Adhesion to Metals/Glass, Aerospace Turbine Blade Protection, Chemical Cleaning ProtectionHigh Performance
    Metal/Glass/Ceramics
    Clear24,0009,800 – 16,000D75 – D8555
    4139GUV/Visible/Heat Cure, Good Adhesion to Metals/Glass, Aerospace Turbine Blade Protection, Chemical Cleaning ProtectionHigh Performance
    Metal/Glass/Ceramics
    Clear>1,000,0009,800 – 16,000D75 – D8555
    8177GGel Form, Ultra-Clean Peelable, High Temp Mask, Electronics/Aerospace, Soft/Tough/Flexible, Chemical Stain/Burnt Mark ProtectionPeelableClear BlueGel3,600A15 – A25184
    8114VTVery High Viscosity, Ultra-Clean Peelable, High Temp Mask, Electronics/Aerospace, Soft/Tough/Flexible, Chemical Stain/Burnt Mark ProtectionPeelableClear Transparent25,000100 – 1,600D30 – D4026
    8188GGel Form, Ultra-Clean Peelable, High Temp Mask, Electronics/Aerospace, Soft/Tough/Flexible, Chemical Stain/Burnt Mark ProtectionPeelableClear Blue>1,000,0004,500D15 – D2590
    Above products are available in thicker versions: T (Thick), VT (Very Thick), G (Gel)
    Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Common Applications of UV Masking Resins:

  • Printed Circuit Boards (PCBs): Protecting specific areas during etching and plating processes.
  • Aerospace and Automotive: Masking components during painting, coating, and surface treatment.
  • Medical Devices: Creating precise masks for intricate medical instruments and implants.
  • Microelectronics: Protecting delicate components during manufacturing and assembly.
  • General Industrial: Masking parts for various finishing processes, including powder coating, sandblasting, and chemical etching.

Incure: Your Partner in UV Masking Solutions:

Choosing the right UV masking resin is crucial for project success. Incure, a leading adhesive manufacturer, offers a comprehensive range of high-quality UV masking resins tailored to meet diverse application requirements. Here’s how Incure can help you:

  • Extensive Product Portfolio: Incure offers a wide selection of UV masking resins with varying viscosities, cure speeds, and chemical resistances, ensuring the perfect match for your specific needs.
  • Custom Formulations: Incure’s experienced chemists can work with you to develop custom formulations tailored to your unique substrate, processing method, and performance requirements.
  • Technical Expertise: Incure provides expert technical support, helping you select the right product, optimize your curing process, and troubleshoot any challenges you may encounter.
  • Quality Assurance: Incure is committed to delivering high-quality products that meet stringent industry standards. Their rigorous quality control processes ensure consistent performance and reliability.
  • Collaborative Approach: Incure believes in building strong relationships with its customers. They work closely with you to understand your needs and provide personalized solutions.

Choosing the Right UV Masking Resin:

Selecting the appropriate UV masking resin involves considering several factors:

  • Substrate Material: The resin must be compatible with the substrate to ensure proper adhesion and prevent damage.
  • Processing Method: The resin should be resistant to the chemicals or processes used during manufacturing.
  • Cure Speed: The desired cure speed will depend on production volume and process requirements.
  • Viscosity: The viscosity of the resin will affect its application and coverage.
  • Removal Method: The ease of removal is crucial to minimize production time and avoid damage to the substrate.

Conclusion:

UV masking resins offer a powerful solution for manufacturers seeking precision, speed, and efficiency in their processes. By partnering with a trusted adhesive manufacturer like Incure, you can leverage their expertise and access high-quality products to achieve optimal results. Contact Blaze today to discuss your project requirements and discover how Incure UV masking resins can illuminate your manufacturing processes. Unlock the power of light and take your projects to the next level with Incure.

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Light-Curable Peelable Maskant: Incure Litemask™ 8188G: The Versatile, High-Temperature Masking Solution

Discover Incure Litemask™ 8188G, a UV/LED curable peelable masking material for electronics & aerospace. High strength, chemical resistance & easy removal.

Looking for a reliable peelable masking material for your critical electronics manufacturing or aerospace applications? Incure Litemask™ 8188G offers superior surface protection with its unique combination of durability, cleanliness, and versatility. This high-performance masking material is engineered to meet the stringent demands of modern industrial processes.

Key Features and Benefits of Incure Litemask™ 8188G:

  • Durable Surface Protection: Achieve robust protection with a high-strength, flexible peelable mask that conforms to complex geometries.
  • Chemical Resistant Masking: Protect sensitive surfaces from chemical stains, burnt marks, and contaminants, ensuring product integrity.
  • Rapid UV/LED Curing: Minimize downtime with fast curing under UV light, visible light, or LED exposure, enhancing production efficiency.
  • Residue-Free Removal: Simplify post-processing with easy peel-off removal, leaving no residue or contamination.
  • High-Temperature Masking: Withstand demanding processes like wave soldering with exceptional high-temperature resistance.
  • Environmentally Friendly Formulation: Benefit from a 100% solids, VOC-free, and acid-free masking material, promoting a safer work environment.

Applications for Incure Litemask™ 8188G:

  • PCB Masking and Electronics Assembly: Protect printed circuit boards, electronic components, and assemblies during manufacturing.
  • Aerospace Surface Protection: Mask critical surfaces for various treatments, coatings, and finishing processes.
  • Industrial Masking Solutions: Safeguard parts and components from damage during diverse industrial manufacturing processes.

Why Choose Incure Litemask™ 8188G for Your Masking Needs?

  • Proven Reliability: Trust in a masking material with a track record of consistent performance in demanding industries.
  • Versatile Masking Capabilities: Adapt to a wide range of applications with a highly versatile material.
  • Enhanced Durability: Ensure long-lasting protection with superior chemical and temperature resistance.
  • Increased Production Efficiency: Streamline your workflow with rapid curing and easy removal.
  • Superior Cleanliness: Maintain the integrity of your products with residue-free masking.
  • Sustainable Masking Options: Choose an environmentally responsible solution with a VOC-free formulation.

Looking for a dependable UV curable masking material, or a peelable solder mask? Incure Litemask™ 8188G delivers exceptional performance for your surface protection needs.

Additional Information:

  • Available in various packaging sizes to meet your production requirements.
  • Access comprehensive technical data sheets and safety information upon request.
  • Our experienced team provides expert guidance and support for optimal masking applications.

Contact us today to request a sample or learn more about Incure Litemask™ 8188G and how it can improve your manufacturing processes.

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UV Light-Curable Masking Resin: Incure Litemask™ 8114VT The Versatile, High-Temperature Masking Solution

Incure Litemask™ 8114VT: High-performance peelable masking for electronics & aerospace. Residue-free, UV curable, and heat resistant. Protect surfaces during manufacturing & shipping.

Are you a manufacturer or professional seeking a high-performance, residue-free masking material for surface protection in sensitive electronics and critical aerospace applications? Discover Incure Litemask™ 8114VT, the ideal peelable masking solution designed for demanding environments. This versatile material offers exceptional durability, cleanliness, and flexibility, ensuring reliable protection during manufacturing, assembly, and shipping.

Key Features and Benefits of Incure Litemask™ 8114VT:

  • High Strength & Flexible Peelable Mask: Forms a robust yet flexible protective layer, safeguarding surfaces without compromising component integrity.
  • Superior Chemical Resistance: Effectively protects surfaces from chemical stains, burnt marks, and various contaminants, maintaining product quality.
  • Rapid UV/Visible Light/LED Curing: Minimizes processing time with fast curing under UV, visible light, or LED exposure, enhancing production efficiency.
  • Clean & Easy Removal: Peels off effortlessly without leaving any residue or contamination, simplifying post-processing.
  • High Temperature Tolerance: Withstands high temperatures, making it perfect for demanding applications like wave soldering in electronics manufacturing.
  • 100% Solids, VOC & Acid-Free Formulation: An environmentally responsible and safe choice for sensitive materials, minimizing environmental impact.

Applications Across Critical Industries:

  • Electronics Manufacturing: Protect delicate electronic components during assembly, wave soldering, and other manufacturing processes.
  • Aerospace Industry: Mask critical surfaces during various treatments, coatings, and assembly, ensuring precision and quality.
  • Industrial Manufacturing: Safeguard parts from damage during diverse manufacturing processes, including chemical etching and plating.
  • Product Surface Protection: Preserve the pristine condition of finished products during shipping and storage, minimizing scratches and damage.

Why Incure Litemask™ 8114VT is the Preferred Choice:

  • Reliable Performance: Proven track record in demanding electronics and aerospace applications.
  • Exceptional Versatility: Suitable for a wide range of industries and intricate masking requirements.
  • Unmatched Durability: Resists harsh chemicals and high temperatures, ensuring long-lasting protection.
  • Increased Efficiency: Rapid curing and easy removal streamline manufacturing workflows.
  • Superior Cleanliness: Maintains the integrity of masked surfaces, eliminating contamination concerns.
  • Environmentally Conscious: VOC and acid-free formulation supports sustainable manufacturing practices.

Optimize Your Manufacturing with Advanced Peelable Masking:

Incure Litemask™ 8114VT is a leading temporary surface protection solution that enhances the efficiency and quality of your manufacturing processes. By utilizing advanced UV curing technology, this product delivers a fast, clean, and reliable masking method.

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Light-Curable Peelable Maskant: Incure Litemask™ 8177G: The Versatile, High-Temperature Masking Solution

Need reliable high-temp masking? Incure Litemask™ 8177G offers a clean peelable solution for electronics & aerospace. UV curable, durable, and residue-free. Boost efficiency and protect your products!

Are you a manufacturer or professional seeking a reliable, high-temperature resistant masking material for critical surface protection in electronics and aerospace applications? Incure Litemask™ 8177G is the ideal UV curable peelable mask designed for demanding manufacturing environments. This versatile product offers exceptional durability, cleanliness, and flexibility, ensuring optimal protection during various processes.

Key Features and Benefits of Incure Litemask™ 8177G:

  • Robust & Flexible Peelable Protection: Forms a durable yet pliable protective layer, safeguarding delicate surfaces without compromising component flexibility.
  • Excellent Chemical Resistance: Effectively shields surfaces from chemical stains, burnt marks, and contaminants, maintaining product integrity.
  • Rapid UV/Visible Light/LED Curing: Accelerates processing with fast curing under UV, visible light, or LED exposure, enhancing production throughput.
  • Clean & Effortless Removal: Peels off easily without leaving residue or contamination, simplifying post-processing and ensuring pristine surfaces.
  • High Temperature Stability: Withstands elevated temperatures, making it suitable for applications like wave soldering and other heat-intensive processes.
  • Environmentally Friendly Formulation: 100% solids, VOC and acid-free, promoting a safer work environment and reducing environmental impact.

Key Applications Across Critical Industries:

  • Electronics Manufacturing: Protect sensitive electronic components during assembly, wave soldering, and other manufacturing stages.
  • Aerospace Industry: Mask critical surfaces during various treatments, coatings, and assembly operations, ensuring precision and quality.
  • General Industrial Applications: Safeguard parts from damage during diverse manufacturing processes, including chemical etching and plating.

Why Incure Litemask™ 8177G Excels:

  • Proven Reliability: Demonstrated performance in demanding electronics and aerospace applications.
  • Broad Versatility: Suitable for a wide range of industries and intricate masking requirements.
  • Exceptional Durability: Resists harsh chemicals and high temperatures, providing long-lasting protection.
  • Enhanced Efficiency: Rapid curing and easy removal streamline manufacturing workflows.
  • Superior Cleanliness: Maintains the integrity of masked surfaces, eliminating contamination risks.
  • Environmentally Responsible: VOC and acid-free formulation supports sustainable manufacturing practices.

Optimize Your Manufacturing with Advanced UV Peelable Masking:

Incure Litemask™ 8177G is a leading temporary surface protection solution that optimizes the efficiency and quality of your manufacturing processes. Leveraging advanced UV curing technology, this product delivers a fast, clean, and reliable masking method.

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UV Light-Curable Peelable Maskant: Incure Litemask™ 4139 The Durable, Versatile Masking Solution

Incure Litemask™ 4139: High-performance UV curable masking for industrial applications. Chemical resistant, easy to use, and VOC-free. Protect surfaces during plating, coating, and more.

Are you a manufacturer or professional seeking a reliable, high-performance masking material for temporary protection during chemical cleaning, plating, or coating? Look no further than Incure Litemask™ 4139, the leading UV curable masking material designed for demanding industrial applications. This versatile product offers exceptional durability, ease of use, and chemical resistance, making it the ideal choice for electronics, aerospace, and general industrial sectors.

Key Features and Benefits of Incure Litemask™ 4139:

  • Superior Chemical Resistance: Effectively protects surfaces from a wide range of chemicals, ensuring the integrity of your components during processing.
  • Versatile Curing Options: Offers flexibility with UV/Visible Light/LED/Heat-Curing, adapting to your specific production environment and equipment.
  • High Viscosity Formula: Provides a thick, robust protective layer, crucial for demanding masking applications.
  • Non-Affective Protection: Ensures masked surfaces remain pristine before and after curing, preserving product quality.
  • 100% Solids, VOC-Free Formulation: An environmentally friendly choice, minimizing emissions and promoting a safer work environment.
  • Enhanced Productivity: Streamlines plating, coating, and chemical cleaning processes, reducing labor costs and improving efficiency.
  • Easy Application and Removal: Simplifies masking procedures, saving valuable time and resources.

Applications Across Industries:

  • Electronics Manufacturing: Safeguard sensitive electronic components during assembly and processing.
  • Aerospace Industry: Protect critical surfaces during various treatments and coating applications.
  • Industrial Manufacturing: Mask components effectively for diverse manufacturing processes, including chemical etching and plating.

Why Incure Litemask™ 4139 Stands Out:

  • Reliable Temporary Protection: Provides a durable barrier against chemicals and environmental factors.
  • Increased Manufacturing Efficiency: Reduces rework and downtime, leading to significant cost savings.
  • User-Friendly Application: Simplifies masking procedures, even for complex geometries.
  • Environmentally Responsible: VOC-free formulation supports sustainable manufacturing practices.

Optimize Your Manufacturing Processes with UV Curable Masking:

Incure Litemask™ 4139 is a powerful temporary masking solution that significantly enhances the efficiency and quality of your manufacturing processes. By utilizing UV curing technology, this product provides a fast and reliable masking method, optimizing your production workflow.

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Ultraviolet Curing Medical Device Adhesives – INCURE

Speed, precision, and biocompatibility: Discover the advantages of UV light curable adhesives for medical device assembly. Learn more.

In the world of medical device assembly, precision, reliability, and biocompatibility are king. Traditional adhesives can introduce complexities, but UV light curable adhesives offer a shining solution. Let’s explore why these adhesives are transforming medical device assembly.

Advantages of UV Light Curable Adhesives:

  • Fast and Precise Curing: Exposed to UV light, these adhesives cure in seconds, accelerating production and reducing reliance on heat-sensitive components.
  • Targeted Control: Light allows for pinpoint curing, ideal for intricate assemblies and minimizing adhesive waste.
  • Strong and Sterilizable: UV curable adhesives form high-strength bonds that withstand demanding medical environments and can often be sterilized with common methods like autoclaving.
  • Solvent-Free: These adhesives minimize health risks and environmental impact compared to solvent-based alternatives.
  • Biocompatible Options: Many UV curable adhesives are formulated to meet biocompatibility standards, ensuring patient safety.

    Incure Cyro-Weld™ Series Core Products
    Product Description Substrates Color Viscosity (cP) Tensile Strength (psi) Hardness (Shore D) Elongation (%)
    5005 High-strength multi-substrate bonder for demanding medical applications. Offers adaptability, strength, and rapid cure. Tough-yet-flexible material with high reliability. Passes EtO and gamma sterilization. High Strength Plastics Transparent Clear 3,500 – 5,500 3,200 – 6,900 51 – 61 812
    5021F Low viscosity, multi-substrate bonder for plastics, metal, and glass. Ideal for needle, reservoir, catheter, and transducer assemblies. ISO 10993-5 compliant. Passes EtO and gamma sterilization. Multi-Substrates (High Strength Plastics) Clear 100 – 200 4,200 – 7,000 68 – 78 82
    5040F Medical grade, low viscosity bonder for respiratory face masks and needle-bonding. Bonds plastics, glass, and metals. Dissimilar substrate bonding with varying elasticity. Fluoresces for quality inspection. Multi-Substrates (Plastics) Slight Yellowish Tint, Fluorescing 80 – 180 3,200 – 6,900 80 – 90 1
    5291 Low viscosity, multi-substrate bonder for plastics, metal, and glass. Ideal for needle, reservoir, catheter, and transducer assemblies. ISO 10993-5 compliant. Passes EtO and gamma sterilization. High elongation for flexible applications. Multi-Substrates (High Strength Plastics) Slight Tint 150 – 300 4,200 – 7,100 72 – 82 92
    5302 Medical grade, low viscosity multi-substrate bonder. Good passive vibration isolation and extremely low shrinkage. Suitable for sealant and gasket applications. Multi-Substrates Clear 200 – 500 3,100 – 3,800 15 – 25 812
    5303FT Manufacture of gel-pads for silicon wafers and laminates. High-tack feel. Low water absorption and shrinkage. Transparent and fluorescing for inspection. 100% solids, no volatiles. Multi-Substrates (High Strength Plastics) Transparent, Fluorescing 5,000 – 9,000 1,000 – 2,200 7 – 17 (Shore A) 737
    5414 Low viscosity, acid-free FIPG/CIPG gasket and sealant for medical devices. Very low linear shrinkage. Ideal for medical optics positioning. Adheres well to glass, metals, ceramics, and plastics. Multi-Substrates (High Strength Plastics) Slight Yellowish Tint, Clear 2,000 – 3,500 3,300 – 7,100 68 – 78 73
    5454 Medium viscosity, high-strength medical grade PC/TPE bonder with enhanced temperature and moisture resistance. ISO 10993-5 compliant. Multi-Substrates (Plastics) Slight Yellowish Tint, Clear 1,000 – 2,000 1,600 – 6,500 25 – 35 230
    5942 Medical grade, low viscosity bonder for respiratory face masks and needle-bonding. Bonds plastics, glass, and metals. Dissimilar substrate bonding with varying elasticity. Multi-Substrates (High Strength Plastics) Clear 200 – 400 5,000 – 6,800 63 – 73 6
    5942F Medical grade, low viscosity bonder for respiratory face masks and needle-bonding. Bonds plastics, glass, and metals. Dissimilar substrate bonding with varying elasticity. Fluoresces for quality inspection. Multi-Substrates (High Strength Plastics) Clear 200 – 400 4,500 – 6,800 63 – 73 6
    5952 Low viscosity, acid-free, multi-substrate/plastic medical bonder. Good bonding on metals, glass, and FR4 materials in a single application. Multi-Substrates (High Strength Plastics) Clear 300 – 600 4,300 – 7,000 60 – 70 326
    Above products are available in other Viscosities versions: T (Thick), VT (Very Thick), G (Gel), S (Special Viscosity)
    Package Size: 10 ml syringe / 30 ml syringe / 1 kg Bottle

Applications for UV Light Curable Adhesives in Medical Device Assembly:

  • Bonding Dissimilar Materials: Effectively adhere plastics, metals, and glass substrates commonly used in medical devices.
  • Catheter Assembly: Secure cannulas, balloons, and other components for reliable catheter function.
  • Syringe Assembly: Create strong bonds for syringes and other fluid handling devices.
  • Microfluidic Device Assembly: Precisely bond microfluidic components for accurate and reliable fluid flow.
  • Sensor Attachment: Securely attach sensors to various device components for accurate data collection.

Choosing the Right UV Light Curable Adhesive:

Selecting the optimal UV curable adhesive for your medical device assembly requires careful consideration of several factors:

  • Material Compatibility: Ensure the adhesive bonds seamlessly with your specific materials (e.g., polycarbonate, stainless steel, silicone).
  • Viscosity: Opt for high viscosity for gap filling or lower viscosity for easier application on delicate microfluidic components.
  • Curing Speed: Balance curing speed with production line needs, avoiding overly rapid curing that limits repositioning flexibility.
  • Light Source Compatibility: Match the adhesive’s curing wavelength with your UV light source for optimal performance.
  • Biocompatibility: Select adhesives that meet relevant biocompatibility standards (e.g., USP Class VI) for safe patient use.
  • Sterilization Compatibility: Choose adhesives compatible with your chosen sterilization method (e.g., autoclave, EtO).

Conclusion:

UV light curable adhesives are revolutionizing medical device assembly. Their speed, precision, control, and biocompatible options make them a compelling choice for manufacturers seeking to optimize assembly processes and deliver high-quality, reliable medical devices.

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UV Curing Glass Adhesives – INCURE

Faster, stronger glass assembly? Discover UV glass bonding adhesives: rapid curing, clear bonds, and superior durability. Learn how.

Glass, with its elegance and durability, is a popular material across various industries. However, traditional assembly methods involving mechanical fasteners or messy epoxies can be time-consuming, affect aesthetics, and introduce stress points. Enter UV glass bonding adhesives – a revolutionary solution offering a faster, cleaner, and stronger approach to glass assembly for industrial applications. This blog dives into the world of UV glass bonding adhesives, exploring their functionalities, advantages, and diverse applications for achieving flawless glass assemblies.

What are UV Glass Bonding Adhesives?

UV glass bonding adhesives are specialized liquid formulations that cure upon exposure to ultraviolet (UV) light. Here’s what makes them ideal for glass assembly:

  • Rapid Curing: Exposure to UV light triggers fast polymerization, creating a strong bond between glass components within seconds or minutes. This significantly reduces assembly times compared to traditional methods.
  • Crystal Clear Bond: Cured UV adhesives are virtually transparent, maintaining the visual clarity of the glass assembly.
  • Conformal Coating: The liquid form fills even the most intricate gaps and contours between glass pieces, ensuring a seamless and aesthetically pleasing bond line.
  • Strong and Durable Bonds: Cured UV adhesives form high-strength bonds that can withstand various environmental stresses, including moisture, vibration, and thermal cycling.
  • Versatility: Available in various formulations with different viscosities and properties to cater to specific application needs, such as flexibility or high-temperature resistance.

Benefits of UV Glass Bonding Adhesives for Industrial Assembly

UV glass bonding adhesives offer significant advantages over traditional glass assembly methods:

  • Increased Throughput: Fast curing times significantly expedite assembly processes compared to heat-cured epoxies, boosting production efficiency.
  • Enhanced Aesthetics: Eliminates the need for visible fasteners, creating a clean and visually seamless glass assembly.
  • Improved Strength and Durability: Strong bonds with minimal stress points enhance the overall strength and reliability of the glass assembly.
  • Simplified Application: One-part formulations eliminate the need for complex mixing procedures, promoting ease of use.
  • Reduced Environmental Impact: UV curing eliminates the need for heat, reducing energy consumption compared to traditional methods. Certain formulations offer low VOC emissions.

    Incure Quad-cure™ Series Core Products (Glass, Crystals)
    Product Description Substrates Color Viscosity (cP) Tensile (psi) Hardness (Shore D)) Elongation (%)
    1931 UV/Visible/Heat Cure, Low Viscosity, High Strength Metal/Glass/Ceramics Bonder, Low Shrinkage, Weather/Temp/Moisture Resistant High Performance Metal/Glass/Ceramics Slight Tint 130 7,400 – 10,000 D75 – D85 4
    1933 Low Viscosity, UV/Visible/LED/Heat Cure, High Strength Metal/Glass Bonder, Tack-Free, High Strength Bonding, Temp/Moisture Resistant High Strength Metal/Glass/Ceramics Slightly Translucent 700 8,300 – 14,000 D80 – D90 33
    Incure Quad-cure™ Series Core Products (Glass + Metal)
    Product Description Substrates Color Viscosity (cP) Tensile (psi) Hardness Elongation (%)
    9254 UV/Visible/Heat Cure, High Strength, Medium Viscosity, Metal/Glass Bonder, Low Shrinkage, Vibration Isolation, Moisture/Water Resistant High Performance Metal/Glass/Ceramics Slight Tint 1,850 16,000 – 9,500 D66 – D76 60
    9263 UV/Visible/Heat Cure, High Strength, Low Viscosity, Metal/Glass Bonder, Low Shrinkage, Vibration Isolation, Moisture/Water Resistant High Performance Metal/Glass/Ceramics Slight Tint 750 6,500 – 16,000 D67 – D77 510
    9245 UV/Visible/Heat Cure, High Strength, High Viscosity, Metal/Glass Bonder, Low Shrinkage, Vibration Isolation, Moisture/Water Resistant High Performance Metal/Glass/Ceramics Slight Tint 3,650 6,800 – 10,000 D65 – D75 820
    MC UV/Visible/Heat Cure, High Strength, High Viscosity, Multi-Substrate (Plastics) Bonder, Low Shrinkage, Vibration Isolation, Moisture/Water Resistant Multi-Substrates (Plastics) Clear Transparent 1,400 390 – 8,900 D75 – D85 76
    1922 UV/Visible/Heat Cure, Low Viscosity, High Strength, Metal/Glass/Ceramics Bonder, Low Shrinkage, Weather/Temp/Moisture Resistant High Performance Metal/Glass/Ceramics Slight Tint 375 9,700 – 10,900 D77 – D87 4
    Incure Uni-Weld™ Series Core Products (Glass + Metal + Plastic)
    Product Description Substrates Color Viscosity (cP) Tensile (psi) Hardness Elongation (%)
    1203 Tack-Free Cure, 5,400 PSI Strength, Metal/Glass/Ceramics Bonder, Low Shrinkage, Moisture/Temperature Resistant, Vibration Isolation Metal/Glass/Ceramics Clear 300 4,400 – 5,400 D59 – D69 400
    1238 High Strength, High Viscosity, Metal/Glass Bonder, Low Water Absorption/Shrinkage, Fast-Curing, Glass to Stainless Steel Bonding High Strength Metal/Glass/Ceramics Clear Transparent 22,000 390 – 8,900 D75 – D85 76
    1471 Industrial Grade, Low Viscosity, High Strength Multi-Substrate Bonder, Different Hardness Substrate Bonding Multi-Substrates (High Strength Plastics) Clear Translucent 250 2,400 – 6,800 D68 – D78 310
    Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Applications for UV Glass Bonding Adhesives

The versatility and efficiency of UV glass bonding adhesives make them ideal for various industrial assembly applications involving glass:

  • Electronics Manufacturing: Bonding touch screens, display covers, and other glass components in electronic devices.
  • Consumer Goods: Assembling glass shelves, furniture components, and decorative glass items.
  • Architectural Applications: Bonding glass panels in partitions, doors, and other architectural elements.
  • Medical Devices: Assembling glass components in medical devices requiring high precision and sterility.
  • Optical Applications: Bonding lenses, prisms, and other optical components for superior light transmission.
  • Appliance Manufacturing: Securing glass panels in appliances for a sleek and modern aesthetic.

Choosing the Right UV Glass Bonding Adhesive

Selecting the optimal UV glass bonding adhesive requires considering several factors:

  • Substrate Compatibility: Ensure the adhesive adheres well to the specific types of glass being bonded.
  • Desired Bond Strength: Choose an adhesive with the necessary strength to withstand the expected loads and stresses.
  • Environmental Conditions: Consider factors like temperature, moisture, and chemical exposure to select an adhesive with appropriate resistance.
  • Desired Light Source Compatibility: Ensure the adhesive is compatible with the wavelength of your UV curing lamp.
  • Viscosity: Select a viscosity suitable for your application. Lower viscosity adhesives are ideal for tight-fitting joints, while higher viscosities are better for filling gaps.

Embrace a Brighter Future with UV Glass Bonding Adhesives

UV glass bonding adhesives offer a powerful and efficient solution for industrial glass assembly. Their rapid curing, superior aesthetics, and strong bond characteristics make them a compelling choice for manufacturers seeking to streamline production, enhance product design, and achieve long-lasting glass assemblies. So, if you’re looking for a way to elevate your glass assembly processes, consider incorporating UV glass bonding adhesives and unlock a world of brilliant possibilities.

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UV Curable Encapsulants – INCURE



Microelectronics need protection? UV curable encapsulants offer rapid curing & robust defense against moisture & stress. Learn more.

Microelectronics are the building blocks of modern technology, powering everything from smartphones to medical devices. Protecting these delicate components during assembly and throughout their lifespan is crucial for ensuring device reliability. This blog explores UV light curable encapsulants, a revolutionary solution for microelectronic assembly and integrated circuit (IC) protection.

What are UV Light Curable Encapsulants?

UV light curable encapsulants are specialized liquid materials that solidify upon exposure to ultraviolet (UV) light. Here’s what makes them ideal for microelectronics:

  • Fast Curing: Exposure to UV light triggers rapid polymerization, creating a protective layer around the microelectronic components within seconds or minutes. This expedites assembly processes compared to traditional methods.
  • Conformal Coating: The liquid form fills even the most intricate gaps and contours on the microelectronic components, providing a seamless and complete encapsulation.
  • Excellent Protection: Cured encapsulants offer superior protection against moisture, contamination, mechanical stress, and environmental factors that can damage delicate electronic components.
  • Transparent and Low Outgassing: Encapsulants are typically clear, allowing for easy visual inspection of components. They also exhibit minimal emission of volatile organic compounds (VOCs) during curing, minimizing potential harm to components.
  • Variety of Formulations: Available in various viscosities and with different properties to cater to specific needs, such as thermal conductivity or flame retardancy.

Benefits of UV Light Curable Encapsulants for Microelectronics

UV light curable encapsulants offer significant advantages over traditional encapsulation methods:

  • Increased Throughput: Fast curing times significantly reduce assembly times compared to heat-cured epoxies, boosting production efficiency.
  • Improved Quality Control: Rapid curing minimizes the risk of component damage from prolonged exposure to heat.
  • Enhanced Reliability: Superior protection against environmental factors leads to more reliable and longer-lasting microelectronic devices.
  • Simplified Processing: One-part formulations eliminate the need for complex mixing procedures, simplifying application.
  • Environmentally Friendly: UV curing reduces energy consumption compared to heat-curing methods. Certain formulations offer low VOC emissions.

    Incure Encap™ Series Core Products
    Product Description Substrates Color Viscosity (cP) Tensile Strength (psi) Hardness (Shore D) Elongation (%)
    3522 Low viscosity encapsulant providing a clear, hard, sleek, and resilient protective coating (300-4,500 microns). Very low water absorption for reliable performance in Singapore’s humid climate. Low Adhesion Clear 20 150 84 – 94 4
    3555 Ultra-low stress, clear electronic component encapsulant with fast curing and good light transmission. Enhanced moisture and temperature resistance. Gentle on flexible circuits. Multi-Substrates (Low Adhesion) Clear 20 4,150 63 – 73 32
    Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle /
    250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Applications for UV Light Curable Encapsulants

The versatility and protective properties of UV light curable encapsulants make them ideal for various microelectronic assembly and IC protection applications:

  • Chip-on-Board (COB) Assembly: Encapsulate delicate electronic components directly onto printed circuit boards (PCBs).
  • Ball Grid Array (BGA) Encapsulation: Protect BGA packages used in high-density electronic devices.
  • Underfill Applications: Fill microscopic gaps between ICs and PCBs to improve thermal performance and prevent electrical shorts.
  • Sensor Protection: Encapsulate sensitive sensors used in various devices for enhanced environmental protection.
  • IC Protection in Harsh Environments: Provide robust protection for ICs used in demanding environments like automotive or industrial applications.

Choosing the Right UV Light Curable Encapsulant

Selecting the optimal UV light curable encapsulant requires considering several factors:

  • Substrate Compatibility: Ensure the encapsulant adheres well to the specific materials used in the microelectronic assembly.
  • Desired Properties: Consider factors like viscosity, thermal conductivity, flame retardancy, and moisture resistance based on the application needs.
  • Curing Speed: Choose a curing speed that aligns with your production line throughput for optimal efficiency.
  • Light Source Compatibility: Ensure the encapsulant is compatible with the wavelength of your UV curing lamp.

Embrace Efficiency and Protection with UV Light Curable Encapsulants

UV light curable encapsulants offer a powerful and efficient solution for microelectronic assembly and IC protection. Their fast curing speeds, conformal coating capabilities, and superior protection properties make them a compelling choice for manufacturers of innovative electronic devices. So, if you’re looking to streamline your assembly process, enhance device reliability, and ensure superior protection for your microelectronics, consider incorporating UV light curable encapsulants and empower your technology to thrive.

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UV Curable Plastic Adhesives – INCURE

Discover the best UV adhesives for plastic manufacturing. Learn about benefits, selection, & applications for strong, efficient bonding.

In the realm of industrial manufacturing, the selection of the right adhesive can significantly impact the quality, efficiency, and overall success of
a product. For applications involving plastics, UV adhesives have emerged as a preferred choice due to their numerous advantages. This guide delves into the world of UV adhesives, exploring their unique characteristics, benefits, and considerations for manufacturers and professionals.

Understanding UV Adhesives

UV adhesives, also known as light-curing adhesives, are a special class of adhesives that cure or harden upon exposure to ultraviolet (UV) light. This rapid curing process sets them apart from traditional adhesives, offering several distinct advantages in manufacturing environments.

Benefits of UV Adhesives for Plastic Applications

  1. Rapid Curing: UV adhesives cure almost instantly upon exposure to UV light, significantly accelerating production lines and reducing assembly time.
  2. High Strength and Durability: Once cured, UV adhesives form strong, durable bonds that can withstand various environmental conditions and stresses.
  3. Precise Application: UV adhesives can be precisely dispensed using automated systems, ensuring consistent bond lines and minimizing waste.
  4. Versatility: UV adhesives are compatible with a wide range of plastics, including rigid and flexible materials, making them suitable for diverse applications.
  5. Low Odor and VOC Emissions: Many UV adhesives are formulated with low or no volatile organic compounds (VOCs), making them environmentally friendly and safe for workers.

    Incure Uni-Weld™ Series Core Products
    ProductDescriptionSubstratesColorViscosityTensile (psi)HardnessElongation
    1013High-strength adhesive for bonding a wide range of plastics, including Ultem and PVC. Tack-free cure with minimal shrinkage, ideal for optics and precision devices.Multi-Substrates (High Strength Plastics)Slight Yellow Tint1,150 cP7,100D68420%
    1465High-viscosity bonder for plastics, metals, and glass. Excellent for bonding dissimilar materials with minimal linear shrinkage.High Strength Multi-SubstratesSlight Translucent6,000 cP5,400D60-D70105%
    5942VTClear, high-strength adhesive with very high viscosity for bonding demanding plastics. Ideal for applications requiring strong, durable bonds.Multi-Substrates (High Strength Plastics)Clear Transparent25,000 cP11,300D65-D753%
    1827High-strength, multi-substrate bonder for metals, glass, plastics, and elastomers. Ideal for demanding industrial applications requiring low shrinkage, water absorption resistance, and superior vibration absorption.Multi-Substrates (High Strength Plastics)Slight Yellowish Tint9,500 cP6,900D48-D58913%
    1072Low viscosity, fast-curing adhesive for various plastics. Suitable for high-volume manufacturing, offering a balance of good bonding strength and cost-effectiveness.Multi-Substrates (Plastics)Slight Tint450 cP7,000D76-D8613%
    5942GClear, high-strength bonder for plastics, metals, and glass. Ideal for precision engineering and applications requiring bonding dissimilar substrates with minimal linear shrinkage, crucial for advanced industries.Multi-Substrates (High Strength Plastics)Clear Transparent25,000 cP11,300D65-D753%
    1054Rapid-cure adhesive for PC, PVC, elastomers, and other plastics. High bonding strength, low shrinkage, and water absorption. Ideal for thermal cycling applications.High Performance PlasticsSlight Yellow Tint5,000 cP10,800D70-D8060%
    1403Low viscosity, high-strength adhesive for plastics, metals, glass, and ceramics. Excellent temperature resistance and low water absorption, suitable for thermal cycling in electronics and manufacturing sectors.High Strength PlasticsSlightly Amber850 cP7,800D65-D75150%
    1404Medium viscosity, very low linear shrinkage sealant ideal for medical optics positioning and alignment. Adheres well to glass, metals, ceramics, and plastics. Suitable for precision medical device manufacturing.Multi-Substrates (High Strength Plastics)Slight Yellow Tint2,900 cP7,100 cpsD67-D7773%
    5942Industrial-grade, multi-substrate bonder with very low linear shrinkage for plastics, metals, and glass. Ideal for bonding dissimilar materials in demanding applications.Multi-Substrates (High Strength Plastics)Clear Transparent25,000 cP11,300D65-D753%
    1832Low viscosity, low water absorption bonder for plastics, metals, and glass. Ideal for bonding dissimilar substrates with UV/Visible light curing, suitable for precision assembly in electronics and manufacturing sectors.Multi-Substrates (High Strength Plastics)Clear300 cP6,900 cpsD60-D70350%
    Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail

Choosing the Right UV Adhesive for Your Application

When selecting a UV adhesive, several factors should be considered:

  • Plastic Compatibility: Ensure the adhesive is compatible with the specific type of plastic you are bonding.
  • Bond Strength Requirements: Determine the necessary bond strength to withstand the intended application’s stresses.
  • Viscosity: Choose a viscosity that allows for easy and precise application.
  • Color: Consider the desired color of the cured adhesive, especially for visible applications.
  • Cure Speed: Select a cure speed that aligns with your production requirements.

Common Applications of UV Adhesives in Plastic Manufacturing

UV adhesives find extensive use in various industries and applications, including:

  • Electronics: Bonding components in smartphones, tablets, and other electronic devices.
  • Automotive: Assembling interior and exterior components, such as dashboards, door panels, and headlights.
  • Medical Devices: Securing components in medical instruments and implants.
  • Optical Components: Aligning lenses and other optical elements.
  • General Manufacturing: Bonding plastic parts in various industries, including aerospace, consumer goods, and industrial machinery.

Conclusion

UV adhesives have revolutionized the way plastics are bonded in manufacturing, offering numerous advantages over traditional adhesives. By understanding their unique properties and carefully selecting the right adhesive for your specific application, manufacturers and professionals can leverage the power of UV technology to achieve high-quality, efficient, and reliable bonding results.

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