Two Part Archives - BlazeAsia

Epoxy Adhesives | Two Part

Discover the power of two-part epoxy adhesives. Unlock superior bonds with exceptional strength, versatility, and customizable properties for aerospace, automotive, construction, and more.

Two-part epoxy adhesives are the workhorses of industrial bonding, offering unparalleled strength and versatility for a wide range of applications. Unlike their one-part counterparts, two-part epoxies involve a chemical reaction between a resin and a hardener, resulting in a robust, durable bond. This blog will explore the benefits, applications, and selection criteria for two-part epoxy adhesives, empowering you to make informed decisions for your bonding projects.

What are Two-Part Epoxies?

Two-part epoxies consist of two separate components: a resin and a hardener. When combined in the correct ratio, these components undergo a chemical reaction, curing into a rigid, high-strength polymer. This curing process can occur at room temperature or be accelerated with heat, depending on the specific formulation.

Key Benefits of Two-Part Epoxies:

Exceptional Strength: Provides superior tensile, shear, and impact strength.
Versatility: Bonds a wide range of substrates, including metals, plastics, ceramics, and composites.
Customizable Properties: Formulations can be tailored for specific applications, offering varying cure times, viscosities, and temperature resistances.
Gap Filling: Suitable for bonding irregular surfaces and filling gaps.

Chemical Resistance: Offers excellent resistance to chemicals, solvents, and moisture.

Incure Epo-Weld™ Series Core Products
Product	Description	Color (Part A/B)	Viscosity (cps) (Part A/B)	Hardness (Shore D)	Pot Life
Epo-Weld™ 6400	High adhesion strength, grease, chemical, and solvent resistance. Bonds ceramics, glass, plastics, and metals. General adhesive for convenience and speed at room temperature.	Colorless / Light Yellow	12,000 – 17,000 / 12,000 – 17,000	D84	3 mins
Epo-Weld™ 6401	Toughened epoxy with high peel and shear strength. High crack and fatigue resistance for vibration applications. Bonds ceramics, glass, plastics, and metals.	Milky White / Yellow	13,000 – 19,000 / 12,000 – 18,000	D82	30 mins
Epo-Weld™ 6403	Bonds steel plate, tetron fiber, and aluminum frames. High adhesion, grease, chemical, and solvent resistance. Anti-static property for PC and ABS bonding.	Colorless / Light Brown	9,000 – 19,000 / 10,000 – 32,000	D80	30 mins
Epo-Weld™ 6404	Low viscosity, structural bonding adhesive. Good handling, chemical resistance, and surface gloss. For metal bonding and joining electronic devices, ceramics, and plastics.	Clear / Brown	10,000 – 20,000 / 10,000 – 30,000	D78	15 mins
Epo-Weld™ 6405	Low viscosity, structural bonding adhesive. Good handling, chemical resistance, and perfect surface gloss. For metal bonding and joining electronic devices, ceramics, and plastics.	Clear / Brown	10,000 – 20,000 / 25,000 – 45,000	D78	30 mins
Epo-Weld™ 6407	High adhesion strength, grease, chemical, and solvent resistance. For steel plate, tetron fiber, and aluminum frames bonding. Anti-static property.	Grey / White	30,000 – 70,000 / 17,000 – 47,000	D80	5 mins
Epo-Weld™ 6408	Toughened epoxy with high peel and shear strength. High crack and fatigue resistance for vibration applications. Bonds plastics, metals, glass, and ceramics.	Black / Yellow	29,000 – 34,000 / 14,000 – 24,000	D82	30 mins
Epo-Weld™ 6409	Fast cure at low temperature and easy to operate. Well suited for structural substrates.	Black / Yellow	25,000 – 35,000 / 21,000 – 41,000	D85	30 mins
Epo-Weld™ 6411	Low viscosity, good transparency, perfect surface gloss, and high adhesion strength. Fast cure at low temperature for metals, glasses, ceramics, and plastics bonding.	Colorless / Light Yellow	5,000 – 13,000 / 5,000 – 9,000	D83	30 mins
Epo-Weld™ 6414	Fast cure at low temperature. Insulation, chemical resistance, and excellent electrical properties. For decorative arts, crafts, glass bonding, and repair.	White / Yellow	7,000 – 17,000 / 13,000 – 18,000	D80	15 mins
Epo-Weld™ 6415	Good handling, thermal shock resistance, and low exotherm for encapsulation of components and modules. For electronic devices bonding, sealing, casting, and potting.	Black / Yellow	3,000 – 7,000 / 4,000 – 8,000	D70	30 mins
Epo-Weld™ 6416	Good handling, low temperature cure, high toughness, insulation, and thermal shock resistance. For electronic devices bonding, sealing, casting, potting, and encapsulation.	Light Yellow / Black	11,000 – 11,100 / 37,100 – 38,000	D78	–
Epo-Weld™ 6417	Low viscosity, good handling, chemical resistance, and perfect surface gloss. Tough, strong structural bonds with excellent shear, peel, and impact strength. For metal, composites, and plastics bonding. High crack and fatigue resistance for vibration applications.	Black / Yellow	17,000 – 29,000 / 16,000 – 36,000	D75	20 mins
Epo-Weld™ 6420	High adhesion strength, grease, chemical, and solvent resistance. Good electrical insulation. Bonds glass, ceramics, plastics, and metals.	Grey to White / Grey to White	12,000 – 24,000 / 17,000 – 27,000	D87	10 mins
Epo-Weld™ 6423	Toughened epoxy with excellent shear, peel, and impact strength. Good adhesion, thermal shock, chemical, and solvent resistance. Cures at room temperature and exhibits good electrical insulation. For metal, plastics, and ceramics bonding.	Milky White / Amber	21,000 – 40,000 / 13,000 – 20,000	D80	50 mins
Epo-Weld™ 6424	High crack and fatigue resistance for vibration applications. Perfect surface gloss. General adhesive for plastics, metals, and construction materials at room temperature.	White / Yellow	30,000 – 60,000 / 20,000 – 36,000	D84	20 mins
Epo-Weld™ 6427	For PC to silicon rubber bonding. Tough and flexible. Used for screen printing.	Light Yellow / Light Yellow	750 – 1,500 / <500	D79	30 mins
Epo-Weld™ 6428	Durable and tough with high peel and shear strength. High crack and fatigue resistance for vibration applications. Bonds plastics, metals, glass, and ceramics.	Milky White / Yellow	22,000 – 34,000 / 47,000 – 72,000	D76	20-30 mins
Epo-Weld™ 6429	High viscosity, high Tg 2-part epoxy for electronic device bonding. Elevated temperature post-cure for maximum high-temperature stability.	Light Grey / Brown	186,000 – 435,000 / 58,800 – 137,500	D90	30 mins
Epo-Weld™ 6430	Good handling, perfect surface gloss, and extreme flexibility. For metal and device bonding (wood, ceramics, glass, rubber, plastics). High toughness, flexibility, and thermal shock resistance. Low exotherm and embedment stress. For electronic devices, stainless steel, and glass fiber sealing.	Beige / Grey	150,000 – 240,000 / 300,000 – 500,000	D75	30 mins
Epo-Weld™ 6431	High performance epoxy with low stress and shrinkage. High elasticity and good handling. General adhesive for convenience and speed. Thermal shock resistance.	Black / Amber	300 – 500 / 600 – 1,000	A48	4-6 hrs
Epo-Weld™ 6433	High toughness, durability, and outstanding flexibility. For dissimilar substrates with thermal stress. Suitable for low-stress potting.	Colorless / Light Yellow	7,300 / 13,500	D54	3-5 mins
Epo-Weld™ 6434	Epoxy for electronic devices with high adhesion strength. Excellent fluidity, surface gloss, and adhesion. Fast curing at low temperature.	White / Dark Grey	40,000 – 60,000 / 58,000 – 90,000	D70	30 mins
Epo-Weld™ 6446	High adhesion strength, grease, chemical, and solvent resistance. Bonds plastics, ceramics, glass, and metals. General adhesive for convenience and speed at room temperature.	Colorless / Light Yellow	16,000 – 24,000 / 12,000 – 17,000	D85	3 mins
Package Size: 50ml cartridge

Applications of Two-Part Epoxies:

Two-part epoxies are employed across numerous industries, including:

Aerospace: Bonding structural components and composite materials.
Automotive: Bonding body panels, trim, and structural elements.
Construction: Anchoring bolts, bonding concrete, and repairing structures.
Electronics: Encapsulating and bonding electronic components.
Marine: Repairing and bonding boat hulls and components.
Manufacturing: General bonding and assembly of various products.

Choosing the Right Two-Part Epoxy:

Selecting the appropriate two-part epoxy is crucial for achieving optimal results. Consider the following factors:

Substrate Materials: Ensure the epoxy is compatible with the materials you intend to bond.
Cure Time: Choose an epoxy with a cure time that aligns with your production schedule.
Viscosity: Select a viscosity that allows for proper application and gap filling.
Bond Strength: Determine the required bond strength for your application.
Temperature Resistance: Consider the operating temperature of the bonded assembly.
Chemical Resistance: Select an epoxy that can withstand the expected chemical exposure.
Mix Ratio: Follow the manufacturer’s recommended mix ratio for optimal performance.

Tips for Using Two-Part Epoxies:

Surface Preparation: Thoroughly clean and prepare surfaces for optimal adhesion.
Accurate Mixing: Measure and mix the resin and hardener according to the manufacturer’s instructions.
Application: Apply the epoxy evenly and ensure proper coverage.
Clamping: Clamp or hold the bonded parts together during the curing process.
Safety: Wear appropriate personal protective equipment (PPE) and work in a well-ventilated area.

Conclusion:

Two-part epoxy adhesives provide exceptional bonding performance for a wide range of applications. By understanding their properties and selection criteria, you can choose the right epoxy to achieve strong, durable, and reliable bonds.

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February 25, 2025

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

Epoxy Adhesives | One Part

Simplify your bonding with one-part epoxy adhesives. Pre-mixed, ready-to-use formulas eliminate mixing, offer consistent performance, and provide strong, durable bonds for various applications.

One-part epoxy adhesives have revolutionized bonding processes across various industries, offering convenience and reliability in a single, ready-to-use formulation. If you’re seeking a streamlined approach to your bonding needs, one-part epoxies might be the perfect solution. This blog post will delve into the world of one-part epoxies, exploring their benefits, applications, and how to choose the right one for your project.

What are One-Part Epoxies?

Unlike traditional two-part epoxies that require mixing a resin and hardener, one-part epoxies come pre-mixed. This eliminates the need for precise measurements and mixing, saving time and reducing the risk of errors. These epoxies typically cure with heat, providing strong, durable bonds.

Key Benefits of One-Part Epoxies:

Convenience: Ready-to-use, eliminating mixing and reducing waste.
Consistency: Pre-mixed formulations ensure consistent performance.
Efficiency: Faster application and reduced labor costs.
Reduced Errors: Eliminates the risk of incorrect mixing ratios.

Strong and Durable Bonds: Provides reliable adhesion for demanding applications.

Incure Epo-Weld™ Series Core Products
Product	Desciption	Color	Viscosity (cP)	Hardness (Shore D)	Tg (°C)	Pot Life (days)
Epo-Weld™ 5106	One-component epoxy adhesive for heat-sensitive components requiring low curing temperatures. Excellent adhesion on plastics and diverse materials. Fast cure at low temperature.	Black	8,000 – 13,000	D67	26	7
Epo-Weld™ 5115	One-component epoxy adhesive for electronic devices bonding. Ideal for general purpose industrial utilities with extended work life. High adhesion strength, hardness, grease, chemical, and solvent resistance. Fast cure at low temperature. Suitable for memory cards and C-MOS assembly.	Black	30,000 – 50,000	D78	30	7
Epo-Weld™ 5116	One-part epoxy adhesive for industrial materials. Excellent adhesion and impact strength. High crack and fatigue resistance for vibrational applications. Good chemical resistance. Bonds metals, ceramics, glass, and plastics.	Grey	130,000 – 230,000	D85	125	7
Epo-Weld™ 5123	One-component epoxy designed for high-temperature curing. Excellent adhesion and impact strength. High crack and fatigue resistance. Bonds structural devices, ceramics, and plastics.	Grey	70,000 – 120,000	D85	99	7
Epo-Weld™ 5126	One-component epoxy adhesive for electronic devices. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests. Suitable for electronic device encapsulation. Glossy finish.	Black	80,000	D89	128	7
Epo-Weld™ 5127	One-part epoxy for sealing. Low shrinkage and good machinability. Reduces working time and increases efficiency. Quick fluidification and prevents gap permeation. Suitable for plastics sealing. High durability and passes environmental tests.	Black	25,000 – 60,000	D89	140	1-2
Epo-Weld™ 5133	Epoxy adhesive for industrial materials. Excellent adhesion and impact strength. High crack and fatigue resistance for vibrational applications. Good chemical resistance. Bonds metals, ceramics, glass, and plastics. High-performance adhesive with high Tg and adhesion strength.	Grey	140,000 – 220,000	D85	125	7
Epo-Weld™ 5134	One-component epoxy for electronic devices. Tough, strong structural bonds. Fast curing, low thermal conductivity and shrinkage. Excellent heat resistance and flame-retardant properties. Easy to operate and suitable for encapsulation.	White	220,000	D90	100	3
Epo-Weld™ 5136	One-component epoxy for rework and electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Black	3,000	D80	50	2
Epo-Weld™ 5137	One-component epoxy for electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Black	300	D85	85	3-5
Epo-Weld™ 5138	One-part epoxy for rework and electronic devices. Good operation properties for coating, sealing, and encapsulation. Recommended as a general adhesive for convenience and speed at high temperature. Reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Black	1,500 – 1,900	D87	95	7
Epo-Weld™ 5139	One-part high viscosity and thixotropic epoxy. Good reactivity above 100°C. Suitable for screen printing and dispensing. Strong curing shapes without stringing or slumping at high-speed dispensing. Good adhesion, electrical insulation, chemical, and solvent resistance. Stable adhesion with various SMT.	Red	36,000 – 54,000	D85	89	5-7
Epo-Weld™ 5140	One-component epoxy for rework and electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. Suitable for flip-chip underfill packaging, quickly fills gaps.	Black	10,000	D90	125	3-5
Epo-Weld™ 5141	One-component epoxy for rework and electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Light Grey	52,000	–	28	5-7
Package Size: 10ml / 30ml syringe

Applications of One-Part Epoxies:

One-part epoxies find applications in a wide range of industries, including:

Electronics: Bonding and encapsulating electronic components.
Automotive: Bonding structural components and trim.
Aerospace: Bonding composite materials and metal components.
Manufacturing: General bonding and assembly.
Medical Devices: Bonding components in medical equipment.

Choosing the Right One-Part Epoxy:

When selecting a one-part epoxy, consider the following factors:

Viscosity: The thickness of the epoxy, which affects its flow and application.
Cure Time and Temperature: The time and temperature required for the epoxy to cure.
Bond Strength: The strength of the bond formed by the epoxy.
Thermal Properties: The epoxy’s ability to withstand temperature variations.
Chemical Resistance: The epoxy’s resistance to chemicals and solvents.
Substrate Materials: The materials you’ll be bonding.

Tips for Using One-Part Epoxies:

Ensure surfaces are clean and free of contaminants.
Apply heat according to the manufacturer’s instructions.
Allow sufficient curing time for optimal bond strength.
Store epoxies properly to maintain their shelf life.

Conclusion:

One-part epoxy adhesives offer a convenient and reliable solution for various bonding applications. By understanding their benefits and properties, you can select the right epoxy for your project and achieve optimal results.

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February 25, 2025

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

Epoxy Adhesives | Thermally Conductive

Beyond thermal paste: Explore the power of thermally conductive epoxy for robust heat management. Learn about its strong bonding, vibration resistance, and diverse applications in demanding electronics.

Advantages of Thermally Conductive Epoxy:

Strong and Permanent Bonding: Unlike thermal paste, which fills gaps, thermally conductive epoxy forms a strong and permanent bond between a heat source and a heat sink. This creates a more secure and reliable thermal path.
High Thermal Conductivity: Thermally conductive epoxies boast excellent thermal conductivity, efficiently transferring heat away from components and maintaining optimal operating temperatures.
Gap Filling Capabilities: These epoxies can effectively fill larger gaps between components and heat sinks, ensuring a continuous thermal path even with uneven surfaces.
Vibration Resistance: The strong bond created by epoxy offers superior resistance to vibrations, making it ideal for applications experiencing constant movement or shock.

Electrical Insulation: Many thermally conductive epoxies are electrically insulating, preventing electrical shorts between components.

Incure Epo-Weld™ Series Core Products
Product	Description	Ratio	Color	Viscosity (Mixed) (cP)	Volume Resistivity (ohms-cm)	Dielectric Strength (volts/mil)	Thermal Conductivity (Btu-in/hr-ft²-°F)	Temp. Resistance (°C)
Epo-Weld™ TC-9042	Thermally conductive, aluminum-filled, two-part epoxy paste.	100:12:00	Grey	10,000	1.0 x 10⁵	50	12.5	300
Epo-Weld™ TC-9051	Thermally conductive, aluminum nitride-filled, 1:1 epoxy paste.	1:1	Grey	35,000	1.0 x 10¹⁵	250	8.5	204
Epo-Weld™ TC-9033	Thermally conductive, aluminum-filled, 1:1 epoxy paste.	1:1	Grey	Paste	1.0 x 10⁵	80	9	204
Package Size: Pint 473.18 ml / Quart 946.35 ml / Gallon 3.79 ltr

Applications of Thermally Conductive Epoxy:

High-Power Electronics: Thermally conductive epoxy is a go-to choice for applications with high heat generation, such as power supplies, voltage regulators, and high-performance LED modules.
Power Electronics Packaging: In power electronics packaging, epoxy provides a robust and thermally conductive bond between components and heat sinks, ensuring efficient heat dissipation and reliable operation.
Automotive Electronics: With their ability to withstand vibrations and harsh environments, thermally conductive epoxies are well-suited for automotive electronics applications like engine control units (ECUs) and power modules.
LED Lighting Systems: For high-power LED lighting systems, thermally conductive epoxy ensures optimal heat transfer from LED chips to heat sinks, maximizing light output and lifespan.
Military and Aerospace Applications: These demanding environments require robust thermal management solutions. Thermally conductive epoxy offers a reliable and vibration-resistant option for heat dissipation in military and aerospace electronics.

Choosing the Right Thermally Conductive Epoxy:

Selecting the appropriate epoxy requires careful consideration of several factors:

Thermal Conductivity: Choose an epoxy with a thermal conductivity rating suitable for your application’s heat generation level.
Viscosity: Similar to thermal paste, consider the viscosity – thicker epoxies fill larger gaps but might require more pressure to apply.
Cure Time and Temperature: Epoxies typically require specific curing times and temperatures. Choose one that aligns with your project timeline and capabilities.
Bond Strength: Ensure the epoxy offers sufficient bond strength for your application, especially for components experiencing significant stress or vibration.
Electrical Conductivity: Select an electrically insulating epoxy if your application requires electrical isolation between components.

Additional Considerations:

Surface Preparation: Proper surface preparation, including cleaning and degreasing, is crucial for achieving a strong and lasting bond with epoxy.
Safety Precautions: Most epoxies contain potentially harmful chemicals. Always follow the manufacturer’s safety instructions and wear appropriate personal protective equipment (PPE) when handling the material.

Conclusion:

Thermally conductive epoxy offers a powerful solution for demanding applications requiring a permanent and reliable thermal path. By understanding its advantages, diverse applications, and selection criteria, you can choose the right epoxy for your project, ensuring optimal heat management and long-lasting performance for your electronics.

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June 6, 2024

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

Epoxy Adhesives | High Temp Epoxy

Discover high-temperature epoxy: Ideal for extreme heat in engines, electronics, and more. Learn about its chemical resistance, strength, and diverse uses.

In the realm of manufacturing and engineering, where performance thrives under pressure, high-temperature epoxy emerges as a champion. This specialized adhesive transcends the limitations of conventional epoxies, offering an unwavering solution for applications that face scorching environments. This blog delves into the world of high-temperature epoxy, exploring its unique properties, key advantages, and diverse applications where heat resistance is paramount.

What is High-Temperature Epoxy?

High-temperature epoxy is a specially formulated adhesive designed to withstand significantly higher temperatures compared to standard epoxies. Here’s what sets it apart:

Exceptional Thermal Stability: Unlike traditional epoxies that soften or degrade at high temperatures, high-temperature epoxies maintain their structural integrity and adhesive strength even when exposed to extreme heat, often exceeding 300°C (572°F) and sometimes reaching even higher thresholds.
Superior Chemical Resistance: These epoxies often exhibit excellent resistance to a variety of chemicals, including solvents, fuels, and oils, making them ideal for harsh environments.
Strong Mechanical Properties: High-temperature epoxies offer exceptional mechanical strength, ensuring reliable bonding under extreme conditions where thermal expansion and contraction can occur.

Versatility: Available in various formulations with different viscosities, cure times, and pot lives to cater to specific application needs and material compatibility.

Incure Epo-Weld™ Series Core Products
Product	Description	Substrates	Color	Tensile Strength (psi)	Viscosity (Mixed)	Cure Shrinkage	Temperature Resistance
HTE-5350	Two-part epoxy for bonding and potting. Exceptional chemical resistance. Outstanding performance at high temperatures. Suitable for industrial applications requiring robust chemical resistance.	Multi-Substrates	Grey	2,500	Paste	0.002 in/in	-65°C to 204°C
HTE-5351	Two-part epoxy for bonding and potting. High operating temperature range. Bonds various substrates. Meets NASA outgassing requirements. Ideal for aerospace and demanding applications.	Multi-Substrates	Amber	3,000	25,000 cP	0.002 in/in	-65°C to 204°C
HTE-5352	Two-part epoxy for repair and maintenance in high-temperature environments. Bonds various substrates. Ideal for industrial maintenance and repair.	Multi-Substrates	Grey	2,500	Paste	0.002 in/in	-65°C to 204°C
HTE-5354	Two-part epoxy system for bonding and potting. Offers good flexibility at high temperatures. Bonds various substrates with outstanding performance within its operating range.	Multi-Substrates	Clear	1,200	12,000 cP	0.008 in/in	-50°C to 200°C
HTE-5355	Two-part epoxy for bonding and potting. Exceptional chemical resistance. Wide operating temperature range (-56°C to 204°C). Meets NASA outgassing requirements. Suitable for diverse applications.	Multi-Substrates	Light Grey	2,350	Paste	0.004 in/in	-55°C to 204°C
HTE-6418	Two-component epoxy sealant and encapsulant. Fast 3-minute setting, full cure in 72 hours. High gloss clear finish, excellent temperature and chemical resistance.	Multi-Substrates (High Strength)	Clear	9,400	6,500 cP	0.0005 in/in	-55°C to 155°C
HTE-6468	Two-component epoxy sealant and encapsulant. Fast 3-minute setting, full cure in 72 hours. High gloss black finish, excellent temperature and chemical resistance.	Multi-Substrates (High Strength)	Black Glossy	9,400	12,500 cP	0.0005 in/in	-55°C to 155°C
HTE-6481	Tough, glossy, heat-cure clear epoxy with superior peel and shear strength. Exceptional resistance to high temperatures, vibration, impact, and abrasion. Excellent dimensional stability, chemical, and solvent resistance.	Multi-Substrates (High Strength)	Glossy Clear	21,600	7,000 cP	0.0005 in/in	-55°C to 155°C
HTE-6491	Tough, glossy, heat-cure black epoxy with superior peel and shear strength. Exceptional resistance to high temperatures, vibration, impact, and abrasion. Excellent dimensional stability, chemical, and solvent resistance.	Multi-Substrates (High Strength)	Black Glossy	21,600	23,000 cP	0.0005 in/in	-55°C to 155°C
HTE-6498	Two-component epoxy sealant and encapsulant. Fast 3-minute setting, full cure in 72 hours. High gloss clear finish, excellent temperature and chemical resistance. Higher viscosity for gap filling.	Multi-Substrates (High Strength)	Clear	9,400	14,500 cP	0.0005 in/in	-55°C to 155°C
HTE-5350 – for repairing defects in aluminum prior to powder coating. HTE-5352 – for repairing defects in cast iron, stainless steel, and steel prior to powder coating.
Package Size: Pint / Quart / Gallon

Advantages of Using High-Temperature Epoxy

High-temperature epoxies offer a compelling solution for applications that demand exceptional performance under extreme heat:

Unmatched Thermal Performance: They provide reliable bonding where conventional epoxies would fail due to heat exposure, ensuring structural integrity and component functionality.
Enhanced Durability and Reliability: High-temperature epoxies resist degradation and maintain their properties over extended periods at elevated temperatures, contributing to longer product lifespans.
Broader Design Flexibility: Their exceptional thermal capabilities enable the use of innovative materials and designs that can withstand high-temperature environments.
Improved Safety and Efficiency: Reliable bonds in extreme environments minimize the risk of component failure, leaks, or malfunctions, leading to increased safety and operational efficiency.
Reduced Maintenance Needs: Durable bonds can minimize the need for frequent repairs or replacements in equipment exposed to high temperatures.

Bonding and Potting Applications for High-Temperature Epoxy

The ability to withstand extreme heat makes high-temperature epoxy ideal for diverse bonding and potting applications:

Aerospace Industry: Bonding high-temperature components in aircraft engines, heat shields, and rocket propulsion systems for reliable performance under extreme conditions.
Automotive Applications: Bonding and potting engine parts like exhaust manifolds, turbochargers, and other components exposed to high temperatures.
Electronics Manufacturing: Encapsulating and potting electronic components for thermal management and protection in high-power applications.
Oil and Gas Industry: Bonding components in downhole tools, repairing pipelines, and securing components subjected to high pressure and temperature.
Power Generation: Bonding and potting components in turbines, generators, and other equipment within power plants that operate at high temperatures.

Choosing the Right High-Temperature Epoxy

Selecting the optimal high-temperature epoxy requires careful consideration of several factors:

Maximum Service Temperature: Choose an epoxy with a temperature rating exceeding the expected operating temperature of your application to ensure reliable performance.
Chemical Resistance Requirements: Ensure the epoxy can withstand the specific chemicals present in your application environment for long-term durability.
Mechanical Strength Needs: Select an epoxy with sufficient strength properties to handle the anticipated loads and stresses on the bond or potted components.
Application Method and Material Compatibility: Consider factors like viscosity, cure time, and compatibility with the materials being bonded or potted to ensure optimal adhesion.

Innovation for High-Heat Challenges

Manufacturers are constantly innovating high-temperature epoxy formulations, pushing the boundaries of thermal performance, improving chemical resistance, and enhancing ease of use.

Conquering the Heat with Confidence

When your project demands exceptional bonding or potting solutions in scorching environments, high-temperature epoxy stands as a reliable and powerful ally. By understanding its properties, advantages, and diverse applications, manufacturers and engineers can unlock the potential of high-temperature epoxies and build with confidence, knowing their creations can withstand even the most demanding heat challenges. So, next time you face a high-temperature bonding or potting challenge, consider incorporating high-temperature epoxy and experience the difference it makes.

Package Size: Pint / Quart / Gallon

Incure Epo-Weld™ HTE-5350:
For repairing defects in aluminum prior to powder coating.

Incure Epo-Weld™ HTE-5352:
For repairing defects in cast iron, stainless steel, and steel prior to powder coating.

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May 7, 2024

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

Epoxy Adhesives | Medical

Medical device epoxies: Biocompatible adhesives for safe, reliable bonding in implants and devices. Learn about their strengths, applications, and selection.

In the realm of medical devices, where patient safety reigns supreme, reliable bonding solutions are paramount. Medical device epoxies rise to the challenge, offering biocompatible adhesives specifically formulated for use within medical devices and implants. This blog delves into the world of medical device epoxies, exploring their unique properties, key advantages, and diverse applications that contribute to the functionality and longevity of various medical equipment.

What are Medical Device Epoxies?

Medical device epoxies are specialized adhesives that meet stringent biocompatibility standards set by regulatory bodies. Here’s what makes them distinct:

Biocompatibility: These epoxies are rigorously tested and certified to ensure they don’t cause adverse tissue reactions or harm to the human body.
Exceptional Bond Strength: Medical device epoxies provide strong and durable bonds that can withstand various stresses in the human body.
Chemical Resistance: They resist degradation from bodily fluids and sterilization processes, ensuring long-term performance.
Versatility: Available in various formulations with different viscosities, cure times, and properties to cater to specific device needs.

Advantages of Using Medical Device Epoxies

Medical device epoxies offer numerous advantages for reliable device performance:

Enhanced Biocompatibility: Reduces the risk of complications and ensures patient safety.
Strong and Durable Bonds: Reliable bonding ensures proper functionality and longevity of medical devices within the body.
Improved Device Performance: Epoxies can optimize device functionality by creating secure connections for sensors, electronics, and other components.
Design Flexibility: Epoxies enable bonding of diverse materials used in medical devices, expanding design possibilities.

Sterilization Compatibility: These epoxies can withstand various sterilization techniques used for medical devices.

Incure Cyro-Weld™ Series Core Products
Product	Description	Color	Appearance	Viscosity (cP)	Hardness (Shore D)	Tensile Strength (psi)
Cyro-Weld™ 451	Two-part epoxy for bonding medical devices. Bonds plastics, metals, ceramics, and rubbers. Exhibits good impact and vibration resistance.	Grey	Paste	100,000	D80	2,800
Cyro-Weld™ 459	Two-part epoxy for bonding medical devices. Bonds plastics, metals, ceramics, and rubbers. Exhibits excellent impact and vibration resistance.	Grey	Paste	700,000	D80	2,600
Packaging Size: 50ml Cartridge, 5 Gallon Kit

Applications for Medical Device Epoxies

The biocompatible and versatile nature of medical device epoxies makes them ideal for various applications:

Catheter and Sensor Assembly: Bonding components within catheters, sensors, and other medical instruments for reliable operation.
Drug Delivery Devices: Securing components in drug delivery devices like inhalers and insulin pumps for accurate and consistent drug delivery.
Prosthetic and Implant Assembly: Bonding components in prosthetics and implants for secure and long-lasting functionality.
Microfluidic Devices: Creating microfluidic channels and bonding components in microfluidic devices used for diagnostics and drug delivery.
Electronics Encapsulation: Encapsulating electronic components within medical devices to protect them from biofluids and harsh environments.

Choosing the Right Medical Device Epoxy

Selecting the optimal medical device epoxy requires a careful consideration of several factors:

Intended Application and Device Requirements: Choose an epoxy with properties that meet the specific needs of your device, such as strength, flexibility, and sterilization compatibility.
Biocompatibility Standards: Ensure the epoxy adheres to relevant biocompatibility standards set by regulatory bodies like the ISO or FDA.
Material Compatibility: Select an epoxy compatible with the materials used in your device for optimal adhesion.
Ease of Use and Working Time: Choose an epoxy with a viscosity and cure time that aligns well with your manufacturing process.

Building Trust with Biocompatible Bonding

Medical device epoxies play a crucial role in ensuring the reliability and safety of medical devices. By understanding their properties, advantages, and diverse applications, manufacturers can leverage these specialized adhesives to build trust and improve patient outcomes. So, next time you’re creating a medical device, consider incorporating medical device epoxies and experience the difference they make in ensuring biocompatible and reliable performance.

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May 7, 2024

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

Epoxy Adhesives | Ultra High Bond

Discover ultra high bond epoxy: Bonds diverse materials with exceptional strength. Ideal for marine, aerospace, and heavy-duty repairs. Explore its uses.

In the world of adhesives, where strength reigns supreme, ultra high bond epoxy stands as a champion. This powerful formula surpasses the capabilities of conventional epoxies, offering an unwavering solution for applications requiring exceptional bonding strength. This blog delves into the world of ultra high bond epoxy, exploring its unique properties, key advantages, and diverse applications across various demanding tasks.

What is Ultra High Bond Epoxy?

Ultra high bond epoxy is a specially formulated adhesive designed to deliver exceptional tensile strength, shear strength, and impact resistance. Here’s what makes it stand out:

Superior Bonding Strength: Ultra high bond epoxies can withstand significantly higher forces compared to standard epoxies, creating bonds that are virtually unbreakable.
Excellent Adhesion to Diverse Materials: These epoxies can effectively bond a wide range of materials, including metals, plastics, wood, concrete, and composites.
Durable and Long-Lasting: Ultra high bond epoxies resist degradation and maintain their strong bond over extended periods.
Versatility: Available in various formulations with different viscosities, cure times, and pot lives to cater to specific application needs.

Advantages of Using Ultra High Bond Epoxy

The exceptional strength and versatility of ultra high bond epoxy offer numerous advantages:

Enhanced Structural Integrity: These epoxies provide reliable bonding for critical applications where structural stability is paramount.
Increased Durability and Reliability: Strong bonds ensure products can withstand demanding conditions and heavy loads.
Broader Material Compatibility: The ability to bond diverse materials expands design and repair possibilities.
Improved Safety and Performance: Reliable bonds contribute to increased safety and optimal product performance.

Reduced Reliance on Mechanical Fasteners: Strong adhesive bonds can sometimes replace the need for rivets, screws, or welds, simplifying designs.

Incure Epo-Weld™ Series Core Products
Product	Description	Color	Ratio	Hardness (Shore D)	Viscosity (Mixed) (cP)	Tensile Strength (psi)	Flexural Strength (psi)
Epo-Weld™ UHB-100	Two-component epoxy, milky clear, low viscosity, exceptional bond strength.	Milky Clear	100:10:00	D85	5,000	4,560	13,500
Epo-Weld™ UHB-200	Two-component epoxy, ceramic filled, high lap shear and peel strength, autoclavable.	Black	1:1	D78	45,000	4,770	12,000
Package Size: Pint / Quart / Gallon

Applications for Ultra High Bond Epoxy

The exceptional bonding strength of ultra high bond epoxy makes it ideal for various demanding applications:

Construction Industry: Structural bonding for concrete, wood, and metal components.
Manufacturing: Bonding high-stress components in machinery, equipment, and vehicles.
Marine Applications: Bonding components in boats, ships, and other marine structures exposed to harsh environments.
Aerospace Industry: Non-critical structural bonding applications in aircraft and aerospace components.
Sporting Goods Manufacturing: Creating strong bonds in equipment like bicycles, skis, and golf clubs.
Home Improvement and Repair: For heavy-duty repairs and bonding applications around the home.

Choosing the Right Ultra High Bond Epoxy

Selecting the optimal ultra high bond epoxy requires considering several factors:

Required Bond Strength: Choose an epoxy with a strength rating exceeding the anticipated load or stress on the bond.
Material Compatibility: Ensure the epoxy is suitable for bonding the specific materials in your application.
Surface Preparation: Some epoxies require specific surface preparation techniques for optimal adhesion.
Cure Time and Working Time: Select an epoxy with a cure time and working time that aligns with your project timeline and workflow.

Building with Unwavering Strength

When your project demands a bond that’s built to last, ultra high bond epoxy offers an unparalleled solution. By understanding its properties, advantages, and diverse applications, you can unlock the potential of this powerful adhesive and build with unwavering strength and confidence. So, next time you face a demanding bonding challenge, consider incorporating ultra high bond epoxy and experience the difference it makes.

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May 7, 2024

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

Epoxy Adhesives | Ultra High Temp

UHT Epoxy: Unparalleled bonding for extreme heat. Withstands 300°C+ for aerospace, automotive, and industrial applications. Learn about its benefits.

In the realm of adhesives, where performance reigns supreme, ultra high temperature (UHT) epoxy rises above the rest. This specialized resin stands defiant against extreme heat, offering an unparalleled bonding solution for applications that push the thermal boundaries. This blog delves into the world of UHT epoxy, exploring its unique properties, key advantages, and diverse applications in various high-temperature environments.

What is Ultra High Temperature Epoxy?

UHT epoxy is a specialized type of thermosetting resin formulated to withstand significantly higher temperatures compared to conventional epoxies. Here’s what sets it apart:

Exceptional Thermal Stability: UHT epoxies can maintain their structural integrity and adhesive strength at temperatures exceeding 300°C (572°F) and sometimes even reaching 400°C (752°F).
Superior Chemical Resistance: UHT epoxies often exhibit excellent resistance to a variety of chemicals, including solvents, fuels, and oils, making them ideal for harsh environments.
Strong Mechanical Properties: These epoxies offer exceptional mechanical strength, ensuring reliable bonding under extreme conditions.
Versatility: Available in various formulations with different viscosities, cure times, and pot lives to cater to specific application needs.

Advantages of Using Ultra High Temperature Epoxy

UHT epoxies offer a compelling solution for demanding environments:

Unmatched Thermal Performance: They provide reliable bonding where conventional epoxies would fail due to heat exposure.
Enhanced Durability: UHT epoxies resist degradation and maintain their properties over extended periods at high temperatures.
Broader Design Flexibility: Their exceptional thermal capabilities enable the use of new materials in high-temperature applications.
Improved Safety and Reliability: Strong and reliable bonds in extreme environments contribute to increased safety and product longevity.

Reduced Maintenance Needs: Durable bonds minimize the need for frequent repairs or replacements in high-temperature equipment.

Incure Epo-Weld™ Series Core Products
Product	Description	Color	Viscosity (cP)	Hardness (Shore D)	Volume Resistivity (ohms-cm)	Dielectric Strength (volts/mil)	Chemical Resistance
Epo-Weld™ UHTE-5320	Two-part epoxy, 1:1 ratio system for tough bonding applications.	Amber	6,000 – 10,000	D89	4.0 x 10¹⁴	450	Good
Epo-Weld™ UHTE-5321	Single-part contact adhesive, excellent flexibility.	Black	25,000 – 45,000	N.D.	1.0 x 10¹³	300	Excellent
Epo-Weld™ UHTE-5322	Two-part epoxy, 100:12 ratio. Aluminum-filled, ultra-high-temp, low shrinkage, and high thermal conductivity.	Grey	8,000 – 14,000	D87	1.0 x 10⁵	50	Good
Package Size: 473.18 ml Pint / 946.35 ml Quart / 1 Gallon

Applications for Ultra High Temperature Epoxy

The ability to withstand extreme heat makes UHT epoxy ideal for various applications:

Aerospace Industry: Bonding high-temperature components in aircraft engines, heat shields, and rocket propulsion systems.
Automotive Applications: Engine parts, exhaust manifolds, and other components exposed to high temperatures.
Electronics Manufacturing: Encapsulating and potting electronic components for thermal management and protection.
Oil and Gas Industry: Downhole applications, pipeline repair, and bonding components subjected to high pressure and temperature.
Power Generation: Bonding components in turbines, generators, and other high-temperature power plant equipment.

Choosing the Right Ultra High Temperature Epoxy

Selecting the optimal UHT epoxy requires careful consideration of several factors:

Maximum Service Temperature: Choose an epoxy with a temperature rating exceeding your expected operating conditions.
Chemical Resistance Requirements: Ensure the epoxy can withstand the specific chemicals present in your application environment.
Mechanical Strength Needs: Select an epoxy with sufficient strength properties to handle the anticipated loads and stresses.
Application Method: Consider factors like viscosity and cure time to choose an epoxy that aligns with your application process.

Innovation for High-Temperature Challenges

UHT epoxies represent a continuous innovation in the adhesives industry. Manufacturers are constantly developing new formulations with even higher temperature ratings, improved chemical resistance, and enhanced ease of use.

Facing the Heat with Confidence

When your application demands exceptional performance in scorching environments, UHT epoxy stands as a reliable and powerful solution. By understanding its properties, advantages, and diverse applications, manufacturers can unlock the potential of UHT epoxies and build with confidence, knowing their creations can withstand even the most demanding heat challenges. So, if you’re facing high-temperature bonding challenges, consider incorporating UHT epoxy and experience the difference it makes.

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May 7, 2024