Ultra Micro Nozzles Archives

Needles,Nozzles,Adapters / Ultra Micro Nozzles

Dispensing Systems | Syringes,Pistons,End Caps,Tip Caps

From syringes to tip caps, dispensing accessories are crucial for precise liquid handling. Discover the different types, their uses, and how to select the best options for your lab or industrial needs. Learn about syringes, adapters, end caps, and more.

Dispensing accessories are essential tools for accurate and efficient liquid handling in a variety of laboratory and industrial settings. These accessories play a crucial role in ensuring the precise delivery of liquids, from small volumes to large quantities. In this blog post, we will explore some of the most common dispensing accessories, including syringes, syringe adapters, end caps, and tip caps.

Syringes
Sizes	Clear	Amber	Black	pcs/box
3cc	BC-1173	BC-1178	BC-1183	50
5cc	BC-1174	BC-1179	BC-1184	40
10cc	BC-1175	BC-1180	BC-1185	30
30cc	BC-1176	BC-1181	BC-1186	20
55cc	BC-1177	BC-1182	BC-1187	15

Syringes are perhaps the most recognizable dispensing accessory. They are used to accurately measure and deliver small volumes of liquid. Syringes are available in a variety of sizes, from micro-liters to milliliters. They are made of various materials, including glass and plastic. Glass syringes are often used for critical applications where accuracy and precision are paramount. Plastic syringes are more affordable and disposable, making them ideal for routine laboratory use.

Syringes with Stoppers/Pistons
Sizes	Clear	Amber	Black	pcs/box
3cc	BC-1233	BC-1243	BC-1238	50
5cc	BC-1234	BC-1244	BC-1239	40
10cc	BC-1235	BC-1245	BC-1240	30
30cc	BC-1236	BC-1241	BC-1246	20
55cc	BC-1237	BC-1247	BC-1242	15

Syringes with stoppers/pistons are a type of syringe that has a stopper or piston at the end of the barrel. This stopper/piston prevents the liquid from leaking out of the syringe when it is not in use. Syringes with stoppers/pistons are often used for storing liquids for extended periods.

Syringe Adapters (tubing is 3.5ft)
Sizes	Plastic (P)	Metal (M)
3cc	BC-1215	BC-1293
5cc	BC-1216	BC-1294
10cc	BC-1212	BC-1290
30cc	BC-1213	BC-1291
55cc	BC-1214	BC-1292

Syringe adapters are used to connect syringes to other pieces of equipment, such as tubing and needles. They are available in a variety of sizes and configurations to accommodate different types of syringes and tubing. Syringe adapters are essential for transferring liquids between containers and for connecting syringes to other devices, such as pumps and filters.

Universal Syringe Adapters (tubing is 6ft)
Sizes	Adapter
3cc	BC-1150
5cc	BC-1151
10cc	BC-1152
30cc	BC-1153
55cc	BC-1154

Universal syringe adapters are a type of syringe adapter that can be used with a variety of different syringe sizes. They are often used in laboratories where a variety of syringes are used.

End Caps
Sizes	End Cap	pcs/box
3cc	BC-1248	50
5cc	BC-1249	40
10cc	BC-1250	30
30cc	BC-1251	20
55cc	BC-1252	20

End caps are used to seal the end of a syringe. They are available in a variety of sizes and materials. End caps can be used to prevent liquid from leaking out of the syringe when it is not in use. They can also be used to store syringes for extended periods.

Tip Cap (one size fits all)
Black	pcs/box
BC-0170	100

Tip caps are used to protect the tip of a syringe from contamination. They are available in a variety of sizes and materials. Tip caps can be used to prevent the tip of the syringe from touching surfaces that may be contaminated. They can also be used to store syringes for extended periods.

Choosing the Right Dispensing Accessories

When choosing dispensing accessories, it is important to consider the specific application. The size of the syringe, the type of adapter, and the type of end cap or tip cap should all be selected based on the specific needs of the application.

Conclusion

Dispensing accessories are essential tools for accurate and efficient liquid handling. By understanding the different types of dispensing accessories available, you can select the right tools for your specific needs.

Comments Off

February 24, 2025

Needles,Nozzles,Adapters / Ultra Micro Nozzles

Dispensing Systems | Needles,Nozzles,Adapters

Choose the right dispensing accessories for precision. Learn about needles, nozzles, & adapters for accuracy, flow control, & material compatibility. Optimize your fluid dispensing process.

In the world of precision fluid dispensing, the smallest details make the biggest difference. While the dispensing equipment itself plays a crucial role, the accessories you choose – needles, nozzles, and adapters – are the unsung heroes that ensure accuracy, consistency, and efficiency. This blog explores the vital role of these components and guides you in selecting the right accessories for your specific application.

Why Dispensing Accessories Matter

Dispensing needles, nozzles, and adapters are not just add-ons; they are integral parts of the dispensing system. They directly impact:

Accuracy and Precision: The right needle or nozzle ensures precise fluid placement, minimizing waste and rework.
Fluid Flow Control: Different accessories offer varying flow rates and patterns, allowing you to tailor the dispensing process to the fluid’s viscosity and application requirements.
Material Compatibility: Choosing accessories made from compatible materials prevents contamination and ensures the integrity of the dispensed fluid.
Application Versatility: A wide range of accessories enables you to handle diverse applications, from micro-dispensing to high-volume dispensing.

Understanding Dispensing Needles

Dispensing needles are available in various gauges, lengths, and tip styles. Key considerations include:

Gauge: The needle’s inner diameter, which determines the fluid flow rate. Smaller gauges are suitable for thin fluids and micro-dispensing, while larger gauges are used for thicker fluids and higher flow rates.
Length: The needle’s length affects the dispensing distance and fluid pressure. Longer needles can reach hard-to-access areas, while shorter needles provide more precise control.
Tip Style: Different tip styles, such as blunt, tapered, and angled, offer varying dispensing patterns and accuracy.

Exploring Dispensing Nozzles

Dispensing nozzles are designed for specific applications, such as spray dispensing and valve dispensing. Key considerations include:

Spray Pattern: Nozzles can produce various spray patterns, from fine mist to wide fan sprays, depending on the application requirements.
Flow Rate: Nozzle design influences the fluid flow rate, ensuring consistent and controlled dispensing.
Material: Nozzles are available in various materials, such as stainless steel, plastic, and ceramic, to ensure compatibility with different fluids.

The Role of Dispensing Adapters

Dispensing adapters connect needles or nozzles to the dispensing equipment, ensuring a secure and leak-free connection. Key considerations include:

Connection Type: Adapters are available with various connection types, such as Luer lock and threaded connections, to ensure compatibility with different equipment.
Material Compatibility: Adapters should be made from materials that are compatible with the dispensed fluid to prevent contamination.
Size and Shape: Adapters should be sized and shaped to ensure a proper fit and easy installation.

Choosing the Right Accessories for Your Application

To select the right dispensing accessories, consider the following factors:

Fluid Viscosity: Thicker fluids require larger gauge needles or nozzles with wider openings.
Dispensing Volume: Micro-dispensing requires fine needles or nozzles, while high-volume dispensing requires larger openings.
Application Requirements: The specific application, such as bonding, coating, or filling, will determine the appropriate needle or nozzle style and dispensing pattern.
Material Compatibility: Ensure that the accessories are made from materials that are compatible with the dispensed fluid to prevent contamination.

Optimize Your Dispensing Process Today

Choosing the right dispensing accessories is crucial for achieving accurate, consistent, and efficient fluid dispensing. Explore our comprehensive selection of needles, nozzles, and adapters to find the perfect solutions for your specific application. Contact us today to discuss your dispensing needs and optimize your process.

Comments Off

February 20, 2025

Dispensing Systems / Ultra Micro Nozzles

Dispensing Systems | Ultra Micro Nozzles

Achieve unparalleled precision in your manufacturing process with micro-nozzles. This post examines the challenges of micro-dispensing and how specialized micro-nozzles, made from materials like stainless steel and tungsten carbide, deliver precise volumes of fluids into ultra-fine holes. Explore applications in semiconductors, medical devices, and more, and discover the key factors for selecting the ideal micro-nozzle.

Understanding the Challenges of Micro-Dispensing

Micro-dispensing presents unique challenges. Traditional dispensing methods often lack the precision required for extremely small holes, leading to material waste, inconsistent application, and compromised product performance. This is where micro-nozzles come into play. These specialized tools are engineered to deliver precise volumes of fluids or other materials into incredibly small openings, ensuring accuracy and consistency.

Key Components for Ultra-Fine Hole Dispensing

Micro-Needle/Dispensing Nozzle: These ultra-fine needles are crafted from materials like stainless steel and are designed for accurate dispensing. With diameters reaching as small as 50μm, they are perfect for applications demanding extreme precision. They are used in various applications, including:
- Dispensing Nozzles: Precisely controlling the flow of liquids or adhesives.
- Ion Beam Grid: Used in semiconductor manufacturing for precise material deposition.
- Special Semiconductor Components: Enabling the fabrication of advanced electronic devices.
Ion Beam Grid Hole Processing (FIB Grid): Utilizing Molybdenum (Mo), these grids feature incredibly small holes with diameters down to 10μm. Fabricated using Focused Ion Beam (FIB) techniques, they represent the pinnacle of micro-fabrication, with minimum hole diameters reaching 0.015mm.
Microfluidic Nozzles: Also featuring 50μm diameters and constructed from WC (likely Tungsten Carbide), these nozzles are designed for precise fluid handling in microfluidic applications.

Material Considerations for Micro-Nozzles

The choice of material is crucial for micro-nozzle performance.

Stainless Steel: Offers excellent corrosion resistance and durability, making it a popular choice for general micro-dispensing.
Molybdenum (Mo): Possesses high temperature strength and is often used in specialized applications like ion beam grids.
Tungsten Carbide (WC): Known for its extreme hardness and wear resistance, making it ideal for abrasive materials or high-pressure applications.

Applications Across Industries

Micro-nozzles play a vital role in a wide range of industries:

Semiconductor Manufacturing: Enabling the fabrication of integrated circuits and microchips.
Electronics Assembly: Precise application of adhesives and conductive materials.
Medical Device Manufacturing: Producing intricate medical devices with precise fluid delivery.
Pharmaceutical Research: Precise dispensing of reagents and drugs in research and development.
Microfluidics: Controlling and manipulating small volumes of fluids for various applications.

Choosing the Right Micro-Nozzle

Selecting the appropriate micro-nozzle is critical for achieving optimal results. Factors to consider include:

Material Compatibility: Ensuring the nozzle material is compatible with the dispensed substance.
Hole Diameter: Matching the nozzle diameter to the required dispensing volume and target hole size.
Pressure and Flow Rate: Considering the pressure and flow rate requirements of the application.
Durability and Longevity: Selecting a nozzle that can withstand the demands of the application.

Conclusion

Micro-nozzles are essential tools for achieving precise dispensing into ultra-fine holes. Their applications span numerous industries, driving innovation and enabling the production of advanced products. By understanding the different types of micro-nozzles, their materials, and key features, manufacturers can select the optimal solution for their specific micro-dispensing needs. As technology continues to advance, the demand for even more precise and miniaturized dispensing solutions will undoubtedly drive further innovation in this critical field.

Comments Off

February 12, 2025

Needles,Nozzles,Adapters / Ultra Micro Nozzles / Uncategorized

High Precision Dispensing Needles

High precision dispensing needles are crucial for industries like electronics and medical device manufacturing. They ensure accurate fluid application, minimizing waste and maximizing efficiency. Incure Sniper™ needles offer high flow rates, clog resistance, and improved break-off for precise dispensing.

Introduction:

In today’s manufacturing landscape, precision is paramount. Whether you’re working in electronics, medical devices, jewelry, or any industry requiring precise fluid application, the right tools can make all the difference. High precision dispensing needles are engineered to deliver controlled and accurate fluid dispensing, optimizing processes and minimizing waste. This blog post explores the benefits and applications of these essential tools, focusing on the innovative Incure Sniper™ High Precision Needles.

What are High Precision Dispensing Needles?

High precision dispensing needles are specialized tools designed to dispense fluids with exceptional accuracy and consistency. They are crucial for applications where even the slightest variation in fluid deposition can impact product quality and performance. These needles are engineered to maintain high flow rates at low pressures, ensuring smooth and reliable fluid delivery.

Key Features of Incure Sniper™ High Precision Needles:

Incure Sniper™ needles stand out due to their advanced design and performance-enhancing features:

High Flow Rates: These needles are designed to maintain optimal flow rates, ensuring efficient fluid dispensing.
Clog and Stringing Resistance: Say goodbye to frustrating clogs and stringing. The Sniper™ needles minimize these issues, ensuring smooth and uninterrupted operation.
Improved Fluid Break-Off: Achieve clean and precise fluid break-off, preventing drips and inconsistencies.
Increased Accuracy: Deliver fluids with pinpoint accuracy, enhancing product quality and reducing rework.

Reduced Dispense Pump Pressure: Operate at lower pressures, minimizing wear and tear on dispensing equipment.

Incure Sniper™ S-Series Core Products
Product	Gauge	Color	Nominal ID/OD (inch)	Nominal ID/OD (mm)	Material 02	Material 03	Material 00	Coating 01	Coating 04
S18	18	Pink	0.041/0.049	1.039/1.240	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S19	19	Orange	0.034/0.042	0.859/1.059	Phosphor Bronze	N.A.	No Coating	Electroless Nickel	Nickel PTFE
S20	20	Green	0.027/0.035	0.681/0.879	Phosphor Bronze	N.A.	No Coating	Electroless Nickel	Nickel PTFE
S21	21	Light Blue	0.024/0.032	0.610/0.810	Phosphor Bronze	N.A.	No Coating	Electroless Nickel	Nickel PTFE
S23	23	Purple	0.022/0.025	0.564/0.635	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S25	25	White	0.017/0.020	0.437/0.508	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S27	27	Red	0.013/0.016	0.335/0.406	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S30	30	Black	0.009/0.012	0.234/0.305	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE

Incure Sniper™ M-Series Core Products
Product	Gauge	Color	Nominal ID/OD (inch)	Nominal ID/OD (mm)	Material 02	Material 03	Material 00	Coating 01	Coating 04
S06	–	Blue	0.006/0.010	0.159/0.244	N.A.	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S04	–	Peach	0.004/0.008	0.108/0.208	N.A.	Nickel Silver	No Coating	N.A.	Nickel PTFE
S02	–	Yellow	0.002/0.007	0.057/0.169	N.A.	Nickel Silver	No Coating	N.A.	N.A.
Ordering Part No.: S18-Material-Coating (eg. S18-02-01 for Gauge 18 with Phosphor Bronze Material and Electroless Nickel Coating)

Applications Across Industries:

High precision dispensing needles find applications in a wide range of industries:

Electronics: Precise application of adhesives and epoxies in semiconductor manufacturing.
Medical: Accurate deposition of fluids in medical device assembly and diagnostics.
Jewelry: Intricate application of adhesives and coatings in jewelry making.
Food: Precise dispensing of ingredients and coatings in food production.
Printing: Controlled application of inks and coatings in various printing processes.

Specific Application Areas Include:

Dispense of UV Adhesives & Sealants: Achieve precise bonding and sealing with UV-curable materials.
Placement of Small Dots & Lines: Create intricate patterns and designs with exceptional accuracy.
Precise Deposition of Adhesive: Ensure consistent and reliable adhesive application.
Deposit of High Surface Tension Fluid Into Wells: Handle challenging fluids with precision.
Under-Fill of Epoxy in Semiconductor: Protect delicate components with precise epoxy application.

Why Choose Incure Sniper™ Needles?

Incure Sniper™ High Precision Needles are packed individually, ensuring they remain contaminant-free and ready for use. Their superior design and performance make them an ideal choice for industries demanding the highest levels of accuracy and reliability.

Conclusion:

Investing in high precision dispensing needles, like the Incure Sniper™ series, can significantly enhance your manufacturing processes. By ensuring accurate and consistent fluid dispensing, you can improve product quality, reduce waste, and increase overall efficiency.

Comments Off

December 25, 2024