Dispensing Systems Archives - Page 7 of 7

Spray Valves: A Comprehensive Guide

Spray valves are specialized valves designed to accurately and efficiently deliver fluids in a controlled spray pattern. They are widely used in various industries where precise material application is critical, such as electronics manufacturing, automotive assembly, and medical device production.

How Spray Valves Work

Spray valves utilize a combination of fluid dynamics and valve technology to create a specific spray pattern. They typically consist of:

A fluid chamber: Holds the material to be dispensed.
A valve mechanism: Controls the flow of fluid from the chamber.
A nozzle: Shapes and directs the fluid stream into a specific spray pattern.

The valve mechanism can be actuated by various means, such as:

Pneumatic: Air pressure is used to control the valve’s operation.
Electric: Solenoids or motors power the valve’s movement.

By precisely controlling the fluid flow and air pressure, dispense spray valves can create a wide range of spray patterns, including:

Cone spray: A conical spray pattern with a wide coverage area.
Fan spray: A flat, fan-shaped spray pattern.
Spot spray: A concentrated spray pattern for precise application.

Benefits of Using Spray Valves

Precise Material Application: Ensures accurate and consistent material deposition, minimizing waste and improving product quality.
Controlled Spray Patterns: Allows for precise control over the spray pattern, enabling targeted application of materials.
Improved Efficiency: Streamlines the dispensing process, increasing productivity and reducing labor costs.
Versatility: Suitable for a wide range of materials, including adhesives, sealants, coatings, and lubricants.
Integration with Automation: Easily integrated into automated production lines for enhanced efficiency and consistency.

Applications of Spray Valves

Spray valves find widespread applications in various industries:

Electronics Manufacturing: Precise application of adhesives, sealants, and coatings in electronic components.
Automotive Manufacturing: Application of adhesives, sealants, and underbody coatings in automotive assembly.
Medical Device Manufacturing: Precise dispensing of adhesives, coatings, and biocompatible materials.
Aerospace Manufacturing: Application of sealants, coatings, and lubricants in aircraft assembly.
General Manufacturing: Various assembly and production processes requiring controlled material application.

Choosing the Right Spray Valve

Selecting the appropriate dispense spray valve depends on several factors, including:

Material Properties: Viscosity, flow characteristics, and compatibility with valve materials.
Spray Pattern Requirements: Desired spray pattern, coverage area, and particle size.
Application Environment: Temperature, pressure, and other environmental factors.
Throughput Requirements: Production volume and speed.
Integration with Automation: Compatibility with existing dispensing systems and automation equipment.

By carefully considering these factors, you can select the optimal dispense spray valve for your specific application, ensuring precise, efficient, and cost-effective material delivery.

Eliminate Overspray and Achieve Streamlined Dispensing with Blaze Technology’s Dispense Spray Valves.

Streamline your production process and eliminate material waste with Blaze Technology, your trusted partner for Premium Spray Valves. We offer a comprehensive range of valves designed to tackle the challenges of applying viscous materials with precision and control.

Visit www.blazeasia.com today to explore our selection of Spray Valves and discover how Blaze Technology can revolutionize your material dispensing operations.

Comments Off

January 23, 2025

Dispensing Systems / Valves

Snuff Back Dispense Valves: Achieving Precise and Clean Material Delivery

Snuff back dispense valves are specialized devices designed for precise and controlled dispensing of various materials, particularly those with higher viscosities. Unlike traditional valves, snuff back valves incorporate a unique mechanism that prevents dripping and ensures a clean cut-off after material delivery.

How Snuff Back Dispense Valves Work

The key feature of a snuff back valve lies in its “snuff back” action. As the dispensing cycle ends, the valve piston retracts, creating a slight vacuum within the fluid chamber. This negative pressure pulls the material back from the tip, effectively preventing any drips or stringing. This mechanism is particularly beneficial when dispensing materials that tend to be sticky or have a high tendency to adhere to the dispensing tip.

Benefits of Using Snuff Back Dispense Valves

Clean and Precise Dispensing: Eliminates dripping and stringing, ensuring accurate and consistent material deposition.
Reduced Material Waste: Minimizes material loss due to dripping, leading to cost savings.
Improved Product Quality: Ensures clean and uniform material application, enhancing product aesthetics and functionality.
Versatility: Suitable for a wide range of materials, including adhesives, sealants, epoxies, and other viscous fluids.
Enhanced Efficiency: Streamlines the dispensing process, improving productivity and reducing downtime.

Applications of Snuff Back Dispense Valves

Snuff back dispense valves find widespread applications in various industries, including:

Electronics Manufacturing: Precise dispensing of adhesives, sealants, and potting compounds.
Automotive Manufacturing: Application of adhesives, sealants, and coatings.
Medical Device Manufacturing: Dispensing of medical adhesives, glues, and biocompatible materials.
Aerospace Manufacturing: Precise application of sealants and adhesives in critical assembly processes.
General Manufacturing: Various assembly and production processes requiring controlled material dispensing.

Choosing the Right Snuff Back Dispense Valve

Selecting the appropriate snuff back valve depends on several factors, including:

Material Properties: Viscosity, flow characteristics, and compatibility with valve materials.
Dispensing Requirements: Desired deposit size, shape, and accuracy.
Application Environment: Temperature, pressure, and other environmental factors.
Throughput Requirements: Production volume and speed.
Integration with Automation: Compatibility with existing dispensing systems and automation equipment.

By carefully considering these factors, you can select the optimal snuff back dispense valve for your specific application, ensuring precise, efficient, and cost-effective material delivery.

Blaze Technology is your trusted partner for premium Snuff Back Dispense Valves. We offer a comprehensive range of valves designed to address the challenges of dispensing viscous materials. Our valves ensure exceptional accuracy, reliable material cut-off, and minimal waste.

Visit www.blazeasia.com today to explore our selection of Snuff Back Dispense Valves and discover how Blaze Technology can revolutionize your material dispensing operations.

Comments Off

January 23, 2025

Dispensing Systems / Valves

Precision Valves: A Guide to Accurate Fluid Control

Precision valves are critical components in industries demanding precise fluid control. From microfluidic systems to high-pressure applications, these valves ensure accurate and reliable fluid delivery.

What are Precision Valves?

Precision valves are specialized valves designed for highly accurate and controlled fluid flow. They differ from standard valves in their:

High Accuracy: Minimal leakage and precise flow control are paramount.
Tight Tolerances: Manufactured with extremely tight tolerances to ensure consistent performance.
Advanced Materials: Often constructed from specialized materials like ceramics, stainless steel, and exotic alloys for durability and corrosion resistance.
Precise Control Mechanisms: Incorporate sophisticated control mechanisms like piezoelectric actuators, servo motors, and micro-electro-mechanical systems (MEMS).

How do Precision Valves Work?

The working principles of precision valves vary depending on their design and application. However, common mechanisms include:

Piston Valves: A piston moves within a cylinder to control fluid flow.
Needle Valves: A precisely machined needle controls the flow orifice.
Diaphragm Valves: A flexible diaphragm isolates the fluid from the valve body.
Solenoid Valves: Electromagnetic coils actuate the valve.

Types of Precision Valves

Precision valves come in a wide array of types, each with unique characteristics and applications:

Microfluidic Valves: Used in microfluidic devices for precise control of minute fluid volumes.
High-Pressure Valves: Designed to withstand and control high-pressure fluids.
Cryogenic Valves: Operate reliably in extremely low temperatures.
Check Valves: Prevent backflow of fluids.
Proportional Valves: Allow for continuous and precise flow control.

Applications of Precision Valves

Precision valves find critical applications in diverse fields:

Medical Devices: Drug delivery systems, surgical instruments, diagnostic equipment
Analytical Instruments: Chromatography, mass spectrometry, flow cytometry
Biotechnology: Cell culture systems, protein purification, DNA sequencing
Aerospace: Rocket engines, fuel systems, hydraulic systems
Semiconductor Manufacturing: Chemical processing, wafer cleaning

Choosing the Right Precision Valve

Selecting the appropriate precision valve requires careful consideration of several factors:

Fluid Properties: Viscosity, corrosivity, temperature, and pressure.
Flow Rate: Required volume of fluid per unit time.
Accuracy Requirements: Level of precision needed for fluid control.
Control Method: Manual or automated operation.
Environmental Conditions: Temperature, humidity, and other factors.

Conclusion

Precision valves are indispensable components in industries where accurate and reliable fluid control is paramount. Their advanced design and manufacturing techniques ensure exceptional performance in demanding applications. By carefully considering the factors outlined above, you can select the ideal precision valve for your specific needs.

Blaze Technology is your one-stop shop for High-Performance Precision Valves. We offer a comprehensive range of valves designed to meet the demanding requirements of various applications, ensuring exceptional accuracy and reliable fluid control

Visit www.blazeasia.com today to explore our selection of Precision Valves and discover how Blaze Technology can revolutionize your fluid control applications.

Comments Off

January 23, 2025

Dispensing Systems / Valves

Dispensing Valves: A Comprehensive Guide

Dispensing valves are crucial components in various industries, enabling precise and controlled delivery of fluids. Whether you’re in manufacturing, pharmaceuticals, or food processing, understanding dispensing valves is essential for optimizing your operations.

What is a Dispensing Valve?

A dispensing valve is a mechanical device designed to control the flow of liquids or viscous materials. It acts as a gatekeeper, regulating the amount and rate of fluid dispensed. These valves are available in various designs and materials to suit specific applications and requirements.

How Do Dispensing Valves Work?

The basic principle behind a dispensing valve involves a mechanism that opens and closes a passageway for fluid flow. This mechanism can be actuated by various means, such as:

Pneumatic: Air pressure is used to control the valve’s operation.
Hydraulic: Fluid pressure is employed to actuate the valve.
Electric: Motors or solenoids power the valve’s movement.

The specific design of the valve determines its functionality and suitability for different applications.

Types of Dispensing Valves

Dispensing valves come in a wide array of types, each with unique characteristics and applications:

Solenoid Valves: These valves use an electromagnetic coil to control fluid flow, making them ideal for automated systems.
Diaphragm Valves: Featuring a flexible diaphragm, these valves are suitable for handling corrosive or abrasive fluids.
Ball Valves: With a spherical plug, ball valves offer reliable on/off control and are commonly used in general industrial applications.
Needle Valves: These valves provide precise flow control through a tapered needle, making them suitable for fine adjustments.

Applications of Dispensing Valves

Dispensing valves find applications across numerous industries:

Manufacturing: Assembly lines, paint spraying, adhesive dispensing
Pharmaceuticals: Filling vials, metering medications
Food Processing: Filling bottles, dispensing sauces
Chemical Processing: Handling corrosive liquids, precise dosing

Choosing the Right Dispensing Valve

Selecting the appropriate dispensing valve depends on several factors:

Fluid Type: Viscosity, corrosiveness, and other properties
Flow Rate: Required volume of fluid per unit time
Pressure Requirements: Operating pressure of the system
Control Method: Manual or automated operation
Environmental Considerations: Temperature, humidity, and other factors

Conclusion

Dispensing valves play a vital role in ensuring efficient and accurate fluid handling across various industries. By understanding their principles, types, and applications, you can make informed decisions when selecting the right valve for your specific needs.

For superior dispensing valve solutions and to revolutionize your automated glue dispensing process, contact Blaze Technology today. Blaze Technology offers a comprehensive range of Dispensing Valves designed to meet your specific requirements. Our team can help you choose the right valve for your application and ensure optimal performance. Visit www.blazeasia.com to learn more or request a quote.

Comments Off

January 23, 2025

Controllers

Dispensing Systems | Controllers

Increase efficiency and precision with automatic glue dispensing. Let Blaze help you find the perfect solution for your business! Get a free consultation.

Introduction:

Precise glue application is crucial for product quality and efficient manufacturing. Manual glue application is often slow, inconsistent, and error-prone. Automatic glue dispensers offer a solution, providing increased productivity, reduced waste, and improved product quality. This article explores the various types of automatic glue dispensers and their benefits, helping you choose the right system for your needs.

Benefits of Using Automatic Glue Dispensers:

Increased Productivity: Automating glue application significantly speeds up the process, boosting production output.
Improved Consistency: Consistent glue application ensures uniform bond strength and minimizes product defects.
Reduced Waste: Precise dispensing reduces glue usage, saving money and minimizing environmental impact.
Enhanced Product Quality: Consistent application leads to improved product quality and reliability.
Reduced Labor Costs: Automation reduces labor costs associated with manual glue application.

Choosing the Right Automatic Glue Dispenser:

Selecting the best glue dispenser depends on several factors:

Application Requirements: Consider the type of glue, desired volume, and application pattern.
Production Volume: Choose a dispenser that meets your production demands.
Budget: Balance cost with performance and consider maintenance expenses.
Level of Automation: Determine the required level of automation, from simple to fully integrated systems.
Material Compatibility: Ensure the dispenser is compatible with the adhesive you are using.
Viscosity of Adhesive: The viscosity impacts the type of dispenser that will work best.

Comments Off

January 18, 2025

Dispensing Systems

Dispense Systems for Industrial Applications

Boost your production efficiency with a reliable glue dispenser machine. Learn about the different types, benefits, and how to choose the right machine for your specific needs.

A Guide to Glue Dispenser Machines

In today’s fast-paced manufacturing environment, efficiency and precision are paramount. For businesses that rely heavily on adhesives, a reliable glue dispenser machine can significantly improve production speed, accuracy, and overall output.

What are Glue Dispenser Machines?

Glue dispenser machines are automated systems designed to accurately and consistently apply adhesives to various substrates. These machines come in a wide range of types and configurations to suit different applications, from simple bead dispensing to complex pattern applications.

Types of Glue Dispenser Machines:

Pneumatic Dispensers: Utilize compressed air to dispense glue, offering good control and flexibility.
Electric Dispensers: Use electric motors to drive the dispensing process, providing precise control and repeatability.
Hot Melt Glue Dispensers: Heat glue to a molten state for application, resulting in faster drying times and stronger bonds.
Two-Component Dispensers: Mix and dispense two-part adhesives, such as epoxy, for applications requiring high strength and durability.

Benefits of Using Glue Dispenser Machines:

Increased Efficiency: Automated dispensing significantly increases production speed and throughput.
Improved Accuracy and Consistency: Ensures precise and consistent glue application, minimizing waste and improving product quality.
Reduced Labor Costs: Automates manual glue application tasks, freeing up workers for other duties.
Enhanced Safety: Eliminates the risk of manual handling of adhesives, improving workplace safety.
Improved Product Quality: Consistent glue application leads to stronger, more reliable bonds and fewer product defects.
Versatility: Available in various configurations to suit a wide range of applications and industries.

Choosing the Right Glue Dispenser Machine:

Selecting the appropriate glue dispenser machine depends on several factors, including:

Application Requirements: The specific type of adhesive and the desired application pattern.
Production Volume: The volume of production and the required throughput.
Budget: The available budget for the machine and associated equipment.
Maintenance Requirements: The ease of maintenance and the availability of spare parts.

Conclusion:

Investing in a high-quality glue dispenser machine can significantly enhance the efficiency and productivity of your manufacturing operations. By carefully considering your specific needs and choosing the right machine for your application, you can optimize your production processes and gain a competitive edge.

Contact us today to learn more about how Blaze Technology can revolutionize your glue dispensing and help you achieve your project goals. Visit www.blazeasia.com to learn more or request a quote.

Comments Off

January 17, 2025

Needles,Nozzles,Adapters

PTFE-Lined Tips

Protect your equipment and ensure precise fluid delivery with PTFE lined tips. Ideal for aggressive chemicals and sensitive materials, these tips offer chemical resistance, non-stick properties, and precision. Learn about their benefits, applications, and how Blaze can optimize your projects.

This comprehensive guide dives into the world of PTFE lined tips, exploring their benefits, applications, selection criteria, and how Blaze can further optimize your projects utilizing these valuable components.

What are PTFE Lined Tips?

PTFE (Polytetrafluoroethylene), commonly known as Teflon®, is a synthetic fluoropolymer renowned for its exceptional properties, including:

Extreme Chemical Inertness: Resistant to virtually all chemicals, solvents, and acids, making it ideal for corrosive environments.
Non-Stick Surface: Prevents adhesion of materials, facilitating smooth flow and easy cleaning.
High-Temperature Resistance: Withstands a wide range of temperatures, ensuring stability in demanding applications.
Low Coefficient of Friction: Minimizes friction, reducing wear and tear on equipment.

PTFE lined tips leverage these properties by incorporating a PTFE lining within a metallic (typically stainless steel) tip. This combination provides the structural strength of metal with the chemical resistance and non-stick properties of PTFE.

Benefits of Using PTFE Lined Tips

Extended Equipment Lifespan: By preventing corrosion and chemical attack, PTFE lined tips protect your dispensing equipment, extending its lifespan and reducing maintenance costs.
Precise Fluid Delivery: The smooth, non-stick surface of PTFE ensures consistent and accurate dispensing of fluids, even viscous or reactive ones.
Reduced Contamination: The inert nature of PTFE minimizes the risk of contamination, preserving the purity of the dispensed materials.
Improved Product Quality: Consistent and precise dispensing leads to higher product quality and reduced defects.
Enhanced Safety: Handling aggressive chemicals becomes safer with the reliable chemical resistance of PTFE lined tips.

Gauge I.D. (mm) 0.5″ 1″ Color

20 0.6 BC-0965 Grey

20 0.6 BC-0966 BC-0967 Grey

25 0.26 BC-0968 Pink

25 0.26 Pink

Applications of PTFE Lined Tips

PTFE lined tips find applications across a wide range of industries:

Chemical Processing: Handling corrosive acids, bases, and solvents.
Pharmaceuticals: Dispensing sensitive medications and reagents.
Electronics: Applying adhesives, sealants, and other chemicals in electronic component manufacturing.
Food & Beverage: Processing and packaging food products, where hygiene and non-reactivity are crucial.
Aerospace: Applying sealants, adhesives, and coatings in aircraft manufacturing.

Key Considerations When Choosing PTFE Lined Tips

Selecting the right PTFE lined tip is crucial for optimal performance. Consider the following factors:

Chemical Compatibility: Ensure the PTFE lining is compatible with the specific chemicals being used.
Temperature Range: Verify the temperature resistance of the PTFE lining meets the requirements of the application.
Tip Size and Shape: Choose the appropriate size and shape of the tip based on the dispensing volume and application requirements.
Pressure Rating: Select a tip with a pressure rating suitable for the dispensing system.
Material of Construction (Outer Tip): Consider the material of the outer tip (typically stainless steel) for compatibility with the overall system and environment.

Blaze is a powerful platform that can significantly enhance your projects involving PTFE lined tips. Here’s how:

Streamlined Workflow: Blaze automates critical aspects of your projects, from material selection to process optimization, saving you valuable time and resources.
Improved Accuracy: Blaze’s advanced algorithms help ensure precise dispensing, minimizing waste and maximizing product quality. This is especially crucial when working with expensive or sensitive materials.
Enhanced Collaboration: Blaze facilitates seamless collaboration among team members, improving communication and project management.
Reduced Costs: By optimizing your processes and minimizing errors, Blaze helps reduce material costs, labor costs, and overall project expenses.
Data-Driven Insights: Blaze provides valuable data and analytics on your dispensing processes, allowing you to identify areas for improvement and further optimize your operations.

Conclusion

PTFE lined tips are essential components for manufacturers dealing with corrosive chemicals or requiring precise fluid dispensing. By understanding their benefits, applications, and selection criteria, you can leverage these valuable tools to improve your processes, enhance product quality, and ensure safety. Blaze can further empower your projects by streamlining workflows, improving accuracy, and reducing costs.

Comments Off

January 17, 2025

Needles,Nozzles,Adapters / Ultra Micro Nozzles / Uncategorized

High Precision Dispensing Needles

High precision dispensing needles are crucial for industries like electronics and medical device manufacturing. They ensure accurate fluid application, minimizing waste and maximizing efficiency. Incure Sniper™ needles offer high flow rates, clog resistance, and improved break-off for precise dispensing.

Introduction:

In today’s manufacturing landscape, precision is paramount. Whether you’re working in electronics, medical devices, jewelry, or any industry requiring precise fluid application, the right tools can make all the difference. High precision dispensing needles are engineered to deliver controlled and accurate fluid dispensing, optimizing processes and minimizing waste. This blog post explores the benefits and applications of these essential tools, focusing on the innovative Incure Sniper™ High Precision Needles.

What are High Precision Dispensing Needles?

High precision dispensing needles are specialized tools designed to dispense fluids with exceptional accuracy and consistency. They are crucial for applications where even the slightest variation in fluid deposition can impact product quality and performance. These needles are engineered to maintain high flow rates at low pressures, ensuring smooth and reliable fluid delivery.

Key Features of Incure Sniper™ High Precision Needles:

Incure Sniper™ needles stand out due to their advanced design and performance-enhancing features:

High Flow Rates: These needles are designed to maintain optimal flow rates, ensuring efficient fluid dispensing.
Clog and Stringing Resistance: Say goodbye to frustrating clogs and stringing. The Sniper™ needles minimize these issues, ensuring smooth and uninterrupted operation.
Improved Fluid Break-Off: Achieve clean and precise fluid break-off, preventing drips and inconsistencies.
Increased Accuracy: Deliver fluids with pinpoint accuracy, enhancing product quality and reducing rework.

Reduced Dispense Pump Pressure: Operate at lower pressures, minimizing wear and tear on dispensing equipment.

Incure Sniper™ S-Series Core Products
Product	Gauge	Color	Nominal ID/OD (inch)	Nominal ID/OD (mm)	Material 02	Material 03	Material 00	Coating 01	Coating 04
S18	18	Pink	0.041/0.049	1.039/1.240	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S19	19	Orange	0.034/0.042	0.859/1.059	Phosphor Bronze	N.A.	No Coating	Electroless Nickel	Nickel PTFE
S20	20	Green	0.027/0.035	0.681/0.879	Phosphor Bronze	N.A.	No Coating	Electroless Nickel	Nickel PTFE
S21	21	Light Blue	0.024/0.032	0.610/0.810	Phosphor Bronze	N.A.	No Coating	Electroless Nickel	Nickel PTFE
S23	23	Purple	0.022/0.025	0.564/0.635	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S25	25	White	0.017/0.020	0.437/0.508	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S27	27	Red	0.013/0.016	0.335/0.406	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S30	30	Black	0.009/0.012	0.234/0.305	Phosphor Bronze	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE

Incure Sniper™ M-Series Core Products
Product	Gauge	Color	Nominal ID/OD (inch)	Nominal ID/OD (mm)	Material 02	Material 03	Material 00	Coating 01	Coating 04
S06	–	Blue	0.006/0.010	0.159/0.244	N.A.	Nickel Silver	No Coating	Electroless Nickel	Nickel PTFE
S04	–	Peach	0.004/0.008	0.108/0.208	N.A.	Nickel Silver	No Coating	N.A.	Nickel PTFE
S02	–	Yellow	0.002/0.007	0.057/0.169	N.A.	Nickel Silver	No Coating	N.A.	N.A.
Ordering Part No.: S18-Material-Coating (eg. S18-02-01 for Gauge 18 with Phosphor Bronze Material and Electroless Nickel Coating)

Applications Across Industries:

High precision dispensing needles find applications in a wide range of industries:

Electronics: Precise application of adhesives and epoxies in semiconductor manufacturing.
Medical: Accurate deposition of fluids in medical device assembly and diagnostics.
Jewelry: Intricate application of adhesives and coatings in jewelry making.
Food: Precise dispensing of ingredients and coatings in food production.
Printing: Controlled application of inks and coatings in various printing processes.

Specific Application Areas Include:

Dispense of UV Adhesives & Sealants: Achieve precise bonding and sealing with UV-curable materials.
Placement of Small Dots & Lines: Create intricate patterns and designs with exceptional accuracy.
Precise Deposition of Adhesive: Ensure consistent and reliable adhesive application.
Deposit of High Surface Tension Fluid Into Wells: Handle challenging fluids with precision.
Under-Fill of Epoxy in Semiconductor: Protect delicate components with precise epoxy application.

Why Choose Incure Sniper™ Needles?

Incure Sniper™ High Precision Needles are packed individually, ensuring they remain contaminant-free and ready for use. Their superior design and performance make them an ideal choice for industries demanding the highest levels of accuracy and reliability.

Conclusion:

Investing in high precision dispensing needles, like the Incure Sniper™ series, can significantly enhance your manufacturing processes. By ensuring accurate and consistent fluid dispensing, you can improve product quality, reduce waste, and increase overall efficiency.

Comments Off

December 25, 2024

Needles,Nozzles,Adapters

Dispensing Tips

Boost product quality and cut waste with precise dispensing. This guide covers dispensing needle types and selection criteria for manufacturers. Discover how Blaze optimizes dispensing projects, ensuring accuracy, enhancing collaboration, and lowering material costs.

This comprehensive guide will delve into the world of dispensing needles, exploring their various types, applications, and key considerations for manufacturers. We’ll also introduce you to Blaze, a cutting-edge solution that can help you optimize your dispensing needle projects.

Understanding Dispensing Needles

Dispensing needles are hollow tubes designed to deliver precise amounts of fluids or other materials. They are used in a wide range of industries, including:

Electronics: Applying adhesives, sealants, and encapsulants for electronic components.
Medical devices: Dispensing medications, fluids, and other substances in medical procedures.
Automotive: Applying adhesives, sealants, and lubricants in vehicle assembly.
Aerospace: Applying sealants, adhesives, and coatings in aircraft manufacturing.
Manufacturing: General assembly, product finishing, and other applications requiring precise material dispensing.

Types of Dispensing Needles

Dispensing needles come in a variety of shapes, sizes, and materials, each designed for specific applications. Some common types include:

Tapered needles: These needles have a tapered shape that allows for smooth and controlled dispensing of viscous materials.
Blunt needles: Blunt needles are ideal for dispensing thicker materials and for applications where a sharp point is not required.
Angled needles: Angled needles are designed for dispensing in hard-to-reach areas.

Specialty needles: There are a variety of specialty needles available for specific applications, such as micro-dispensing and dispensing of abrasive materials.

Premium ESD-Safe Dispensing Tips
Gauge	I.D./O.D. (mm)	0.25″	0.5″	1.0″	1.5″	Color
14	1.55 / 1.82	BC-0430	BC-0352	BC-0388	BC-0442	Olive
15	1.37 / 1.82	BC-0431	BC-0353	BC-0389	BC-0443	Amber
18	0.84 / 1.27	BC-0432	BC-0354	BC-0390	BC-0444	Green
20	0.60 / 0.91	BC-0433	BC-0355	BC-0391	BC-0445	Pink
21	0.51 / 0.82	BC-0434	BC-0356	BC-0392	BC-0446	Purple
22	0.41 / 0.71	BC-0435	BC-0357	BC-0393	BC-0447	Blue
23	0.34 / 0.64	BC-0436	BC-0358	BC-0394	BC-0448	Orange
25	0.26 / 0.51	BC-0437	BC-0359	BC-0395	BC-0449	Red
27	0.21 / 0.41	BC-0438	BC-0360	BC-0396	BC-0450	Clear
30	0.16 / 0.31	BC-0439	BC-0361	BC-0397		Lavender
32	0.09 / 0.25	BC-0362				Yellow
34	0.06 / 0.25	BC-0363				Light Green

ESD-Safe Dispensing Tips
Gauge	I.D./O.D. (mm)	0.5″	1.0″	1.5″	Color
14	1.77 / 2.11	BC-0901	BC-0931	BC-0948	Deep Green
15	1.51 / 1.83	BC-0902	BC-0932	BC-0949	Orange
16	1.35 / 1.65	BC-0903	BC-0933	BC-0950	Purple
17	1.17 / 1.48	BC-0904	BC-0934	BC-0951	White
18	0.99 / 1.27	BC-0905	BC-0935	BC-0952	Pink
19	0.79 / 1.06	BC-0906	BC-0936	BC-0953	Brown
20	0.64 / 0.91	BC-0907	BC-0937	BC-0954	Yellow
21	0.56 / 0.82	BC-0908	BC-0938	BC-0955	Green
22	0.46 / 0.72	BC-0909	BC-0939	BC-0956	Black
23	0.41 / 0.64	BC-0910	BC-0940	BC-0957	Light Blue
24	0.33 / 0.57	BC-0911	BC-0941	BC-0958	Red
25	0.30 / 0.51	BC-0912	BC-0942	BC-0959	Blue
26	0.26 / 0.46	BC-0913	BC-0943	BC-0960	Beige
27	0.22 / 0.41	BC-0914	BC-0944	BC-0961	Grey
30	0.15 / 0.31	BC-0915	BC-0945	BC-0962	Lavender

Key Considerations for Manufacturers

When selecting dispensing needles for your manufacturing process, it’s crucial to consider the following factors:

Material compatibility: Ensure the needle material is compatible with the substance being dispensed.
Needle gauge: The needle gauge refers to the inner diameter of the needle. Choose the appropriate gauge based on the viscosity of the material and the desired dispensing volume.
Needle length: The needle length should be appropriate for the application and the dispensing equipment being used.
Tip style: The needle tip style can affect the dispensing accuracy and flow rate.
Sterility: For medical applications, sterile needles are essential.

Comments Off

May 6, 2024