Read more about the article EZ TEM-3 | Barrel Heater Controller
Dispensing Systems

EZ TEM-3 | Barrel Heater Controller

Improve the accuracy and efficiency of your high-viscosity fluid dispensing with the EZ TEM-3. Consistent fluid flow and precise temperature control lead to superior results. Blaze can help you implement it.

Are you a manufacturer or professional seeking to improve the accuracy and efficiency of your high-viscosity fluid dispensing? The EZ TEM-3 Barrel Heater Controller is designed to provide precise temperature regulation, ensuring optimal fluid flow and enhancing dispensing performance. Blaze can help you seamlessly integrate the EZ TEM-3 into your existing dispensing systems or develop custom solutions to maximize its potential.

Consistent Fluid Flow for Enhanced Dispensing Performance

The EZ TEM-3 Barrel Heater Controller is specifically designed to regulate the temperature of high-viscosity liquids within barrels, ensuring optimal fluid flow to the dispensing needle tip. By preheating the liquid, the controller effectively reduces viscosity during discharge, leading to improved workability and dispensing efficiency.

Precise Temperature Control for Superior Results

The EZ TEM-3 utilizes dual PID control, offering both high-speed and low-speed response modes. The high-speed function ensures rapid achievement of target temperatures, while the low-speed function minimizes overshoot for stable and consistent results. The controller achieves ±0.3% accuracy based on the full-scale (FS) value for each input, guaranteeing precise temperature regulation for enhanced fluid dispensing performance.

Product specifications:

ModelEZ TEM-3
Indication Accuracy±0.3% of indication value or ±3°C, whichever is greater
Control MethodON/OFF or P,PI,PD,PIDF,PIDS
Indication Method7Segment LED display [PV: RED, SV: GREEN]
Control Sensitivity1~100(0.1~100.0)°C Variable,
when using ON/OFF control
Temperature RangeLow-Temperature: Room temperature~80°C/ High-Temperature: Room temperature~200°C 
Power SourceAC110~240V 50/60Hz
External Dimension & weight121(W) x 150 (D) x 65(H)mm

Key Features and Benefits:

  • Dual PID Control: High-speed and low-speed response modes for versatile temperature control and stability.
  • High-Precision Temperature Control: ±0.3% accuracy (FS) for precise regulation and enhanced fluid dispensing.
  • 2-Step Auto-Tuning: Automatically adjusts control parameters for optimal performance and easy temperature maintenance.
  • Auxiliary Output Functions: LBA, SBA, 7 alarm outputs, and 4 alarms for customizable alerts and functionality.
  • Optional Communication Outputs: PV value transmission (DC4-20mA) and RS485 communication for seamless system integration.
  • Decimal Point Display: Displays temperature values with decimal precision for fine adjustments and accurate readings.

How Blaze Can Help:

Blaze specializes in designing and implementing customized fluid dispensing solutions. Our team of experts can assist you with:

  • System Integration: Seamlessly integrate the EZ TEM-3 into your existing fluid dispensing systems.
  • Custom Design: Develop tailored dispensing systems that leverage the EZ TEM-3’s capabilities to meet your specific needs.
  • Technical Support: Receive expert guidance and support to maximize the performance of your EZ TEM-3 controller.
  • Process Optimization: Analyze your current dispensing processes and identify areas for improvement using the EZ TEM-3.

Contact Blaze today to learn how the EZ TEM-3 barrel heater controller can enhance your high-viscosity fluid dispensing operations, improving accuracy, consistency, and efficiency.

1 Comment
February 13, 2025
Read more about the article BP-2 | Progressive Cavity Pump Controller
Controllers

BP-2 | Progressive Cavity Pump Controller

Optimize your low-viscosity fluid dispensing with the BP-2 progressive cavity pump controller. Consistent fluid flow and adjustable discharge make it ideal for adhesives, inks, and more. Blaze provides expert support. Contact us!

Are you a manufacturer or professional seeking to enhance the precision and control of your low-viscosity fluid dispensing processes? The BP-2 Progressive Cavity Pump Controller is engineered to deliver exceptional accuracy and repeatability, optimizing your production for various applications, including adhesives, inks, and more. Blaze can help you seamlessly integrate the BP-2 into your existing fluid dispensing systems or develop custom solutions to maximize its potential.

Unmatched Precision for Low-Viscosity Fluid Control

The BP-2 is a high-performance controller designed to regulate the motor connected to the rotor of a progressive cavity pump, providing precise motor speed control up to 120 rpm. This ensures consistent and accurate fluid flow, essential for high-precision applications involving low-viscosity fluids.

Versatile Operation Modes for Enhanced Control

The BP-2 supports both shot and suck-back functions, enabling precise control over fluid release and cut-off. Its real-time mode offers both ON/OFF control and time-setting control, providing versatile operation for a variety of precision fluid dispensing needs.

Product specifications:

ModelRS485(Male), D-SUB 9 pin
Input/Output SignalShot, Channel No, User Optional / End Signal, Error Signal
Air IN-Port6Ø Air Hose
Air OUT-PortAuto Coupler
Pressure Regulator0~7kgf/cm2
Operation ModeTime / Real
Display4.3″ TFT LCD, Touch Panel
MotorDC Servo Motor
External ControlInput 8 CH, Output 8 CH
Channel MemoryInternal: 200 CH, External: 16 CH
Consumption RatingAC 80~220C(Pre Volt), 50/60Hz
Operating Temperature10~40°C
Optional SystemDispensing Pressure Check (for 2 Parts only)
Dimension & Weight220(W) x 224(D) x 120(H)mm / 1.8kg

Key Features and Benefits:

  • Precise Motor Control: Regulates motor speed up to 120 rpm for consistent and accurate fluid flow. Supports shot and suck-back for controlled dispensing.
  • Real-Time Mode: Offers ON/OFF and time-setting control for enhanced flexibility and precision in small fluid dispensing.
  • Smooth Fluid Dispensing: Minimizes tube wear and eliminates pulsation for consistent and reliable fluid flow, ensuring high dispensing accuracy.
  • Advanced Liquid Control: Equipped with liquid suction, forward/reverse rotation, and automatic timer functions for comprehensive control.
  • Low-Viscosity Fluid Compatible: Ideal for dispensing low-viscosity products like instant adhesives, inks, and other materials.
  • Direct Container Dispensing: Dispense directly from the original fluid container without compressor air, simplifying the process and ensuring clean dispensing.
  • Adjustable Discharge Amount: Fine-tune dispensing volume with manual or automatic timer functions for precise quantity control.

How Blaze Can Help:

Blaze specializes in designing and implementing customized fluid dispensing solutions. Our team of experts can assist you with:

  • System Integration: Seamlessly integrate the BP-2 into your existing fluid dispensing systems.
  • Custom Design: Develop tailored dispensing systems that leverage the BP-2’s capabilities to meet your specific needs.
  • Technical Support: Receive expert guidance and support to maximize the performance of your BP-2 controller.
  • Process Optimization: Analyze your current dispensing processes and identify areas for improvement using the BP-2.

Contact Blaze today to learn how the BP-2 progressive cavity pump controller can enhance your low-viscosity fluid dispensing operations, improving accuracy, consistency, and efficiency.

1 Comment
February 13, 2025
Read more about the article TAD-500SR | Conformal Coating Valve Controller: 0.001MPa Air & Fluid Control
Controllers

TAD-500SR | Conformal Coating Valve Controller: 0.001MPa Air & Fluid Control

Simplify your conformal coating process with the user-friendly TAD-500SR. Intuitive controls and precise adjustments deliver consistent, high-quality results. Blaze provides expert support and custom design. Contact us!

Are you a manufacturer or professional seeking to enhance the precision and consistency of your conformal coating processes? The TAD-500SR conformal coating valve controller is designed to provide unparalleled control over both air blow and fluid dispensing, leading to superior coating quality and reduced rework. Blaze can help you seamlessly integrate the TAD-500SR into your existing coating systems or develop custom solutions to maximize its potential.

Unparalleled Control for Superior Conformal Coating

The TAD-500SR is a specialized controller engineered for conformal coating applications. Its precise pressure regulator allows for incredibly fine adjustments in 0.001MPa increments, ensuring accurate and consistent control over both the air blow and fluid dispensing. This level of precision is crucial for achieving uniform coating thickness and coverage, especially on complex or delicate components.

User-Friendly Design for Enhanced Productivity

The TAD-500SR features a digital display and a simple, intuitive user interface. This makes it easy for operators to set and fine-tune parameters, minimizing setup time and ensuring consistent, high-quality results.

Product specifications:

ModelTAD-500SR
Control MethodElectronic / Pneumatic System
Time Range5bar/20ms
Interval Timer0.01~99.99 sec
Out SignalDC24V, 2.5A
Power Source220V, 1A, 50/60Hz
External Dimension & weight260(W) x 135(D) x 95(H)mm, 3.0kg

Key Features and Benefits:

  • Precise Pressure Regulation: Offers 0.001MPa adjustments for both air and fluid, providing unparalleled control over the coating process.
  • User-Friendly Interface: Intuitive digital display and simple interface for easy setup, adjustment, and operation.
  • Optimized for Conformal Coating: Specifically designed for controlling conformal coating valves, ensuring accuracy and efficiency.
  • Enhanced Dispensing Control: Consistent and uniform fluid dispensing for improved coating quality and reduced rework.

Blaze specializes in designing and implementing customized conformal coating solutions. Our team of experts can assist you with:

  • System Integration: Seamlessly integrate the TAD-500SR into your existing conformal coating systems.
  • Custom Design: Develop tailored coating systems that leverage the TAD-500SR’s capabilities to meet your specific needs.
  • Technical Support: Receive expert guidance and support to maximize the performance of your TAD-500SR controller.
  • Process Optimization: Analyze your current coating processes and identify areas for improvement using the TAD-500SR.

Contact Blaze today to learn how the TAD-500SR conformal coating valve controller can elevate your coating operations to new levels of precision, consistency, and quality.

1 Comment
February 13, 2025
Read more about the article TAD-200SP | High-Precision Vacuum Pick-Up & Dispensing Controller
Controllers

TAD-200SP | High-Precision Vacuum Pick-Up & Dispensing Controller

Streamline your small component assembly with the TAD-200SP. This unique controller combines vacuum pick-up and precise dispensing for faster, more accurate handling of delicate parts. Blaze offers custom integration solutions. Learn more!

Are you a manufacturer or professional seeking to improve the speed and accuracy of your small component assembly? The TAD-200SP vacuum pick-up and dispensing controller is designed to streamline your workflow, combining precise fluid dispensing with a convenient vacuum handling system. Blaze can help you integrate the TAD-200SP seamlessly into your production line or develop custom solutions to maximize its potential.

Integrated Pick-Up and Dispensing for Enhanced Efficiency

The TAD-200SP is a specialized controller that integrates fluid dispensing and vacuum pick-up functionality into a single device. This innovative design allows you to transport small components with the vacuum pick-up pen while simultaneously dispensing adhesives or other materials, significantly improving efficiency in assembly and rework operations.

Precision and Versatility for Delicate Components

The TAD-200SP is ideal for applications requiring high accuracy, such as assembling lenses, glass, and other small parts. Its adjustable vacuum control ensures gentle handling of delicate components, while the versatile vacuum pad options (∅2 to ∅32) accommodate a wide range of component sizes.

Product specifications:

ModelTAD-200SP
Control Method0.01~99.99 sec
Time Range0.01~99.99 sec
Interval Timer0.01~99.99 sec
Vacuum Pressure0~ -350mmHg
Out SignalOpen connector, DC 24V 20mmsec(Relay
Power SourceAC220V 50/60Hz (AC100V 50/60Hz:Option)
Power Consumption32W
External Dimension & weight282(W) x 186(D) x 81(H)mm, 3.0kg

Key Features and Benefits:

  • Dual Functionality: Combines dispensing and vacuum pick-up in one device, streamlining assembly and repair.
  • Adjustable Vacuum Control: Precise control of vacuum strength for various component sizes and weights.
  • Versatile Vacuum Pad Options: Wide selection of pad sizes (∅2 to ∅32) for diverse component dimensions.
  • Ideal for Precision Assembly: Perfect for high-accuracy applications like lens, glass, and small part assembly.
  • User-Friendly Operation: Equipped with the MN-5 pick-up pen for easy handling and reworking.

Blaze specializes in designing and implementing customized small component assembly solutions. Our team of experts can assist you with:

  • System Integration: Integrate the TAD-200SP seamlessly into your existing assembly lines.
  • Custom Design: Develop tailored systems that leverage the TAD-200SP’s capabilities to meet your specific needs.
  • Technical Support: Receive expert guidance and support to maximize the performance of your TAD-200SP controller.
  • Process Optimization: Analyze your current assembly processes and identify areas for improvement using the TAD-200SP.

Contact Blaze today to learn how the TAD-200SP vacuum pick-up and dispensing controller can enhance your small component assembly operations, improving both speed and accuracy.

1 Comment
February 13, 2025
Read more about the article TAD-300L | Time-Compensated Dispensing Controller: ±3% Accuracy
Controllers / Dispensing Systems

TAD-300L | Time-Compensated Dispensing Controller: ±3% Accuracy

Eliminate inconsistent fluid dispensing due to water head variations. The TAD-300L controller provides unparalleled consistency with ±3% accuracy and lightning-fast response. Blaze offers expert integration and custom solutions. Learn more!

Are you a manufacturer or professional seeking to achieve unparalleled accuracy and consistency in your fluid dispensing operations, even with fluctuating water head pressures? The TAD-300L time-compensated dispensing controller is engineered to solve this challenge, offering significant improvements in precision, speed, and ease of use. Blaze can help you seamlessly integrate the TAD-300L into your existing systems or design custom solutions to leverage its advanced capabilities.

Consistent Dispensing, Regardless of Water Head

The TAD-300L builds upon the AUTOMATIC-7 model, incorporating advanced time-compensated control that automatically adjusts for changes in discharge volume and start position caused by water head variations. This ensures consistent and accurate fluid delivery for both point and line dispensing applications, eliminating the inconsistencies that plague traditional controllers.

Unmatched Precision for Superior Results

The TAD-300L’s innovative design significantly reduces tolerance in fluid quantification, shrinking it from ±20% to an industry-leading ±3%. This enhanced precision translates to:

  • Reduced Material Waste: Minimize costly material overruns and ensure consistent product quality.
  • Improved Product Quality: Achieve precise and repeatable fluid dispensing for consistent and reliable end products.
  • Increased Production Efficiency: Optimize your dispensing processes for faster throughput and reduced downtime.

    Product specifications:

    ModelTAD-300L
    Control MethodElectronic / Pneumatic System
    Dispensing pressure0~10kg/cm2 (S: Standard) 0~4kg/cm2 (L: Option) 0~2kg/cm2 (P: Option)
    Time Range0.01~99.99 sec
    Vacuum Pressure0~ -350mmHg
    Out SignalOpen connector, DC 24V
    Power SourceAC220V 50/60Hz (AC100V 50/60Hz:Option)
    Power Consumption6W
    External Dimension & weight176(W) x 154(D) x 72(H)mm, 2.4kg

Lightning-Fast Response for Enhanced Productivity

Time is critical in manufacturing. The TAD-300L’s high-speed response cuts dispense signal response time by an impressive 50%, enabling rapid start and stop functionality. This translates to:

  • Faster Cycle Times: Reduce wait times and accelerate your production processes.
  • Optimized Throughput: Increase your output without compromising on precision.
  • Improved Control: Achieve finer control over fluid dispensing for complex applications.

Key Features and Benefits:

  • Time-Compensated Control: Automatically adjusts for water head variations, ensuring consistent dispensing volume and start position for both point and line applications.
  • Enhanced Precision: Provides a reduced tolerance of ±3% for superior quantification accuracy and reliable performance.
  • High-Speed Response: 50% faster dispense signal response time for quicker start and stop functionality, boosting productivity.
  • Advanced Time Calibration: Controls discharge time with 0.001-second precision and offers automatic corrections for large-volume applications.
  • LCD Digital Display: Clear digital time setting via an LCD display for accurate and easy calibration.
  • Noise Reduction: Integrated silencer reduces operational noise by 50% for a quieter work environment.

How Blaze Can Help:

Blaze specializes in designing and implementing customized fluid dispensing solutions. Our team of experts can assist you with:

  • System Integration: Seamlessly integrate the TAD-300L into your existing production lines.
  • Custom Design: Develop tailored dispensing systems that leverage the TAD-300L’s capabilities to meet your specific needs.
  • Technical Support: Receive expert guidance and support to maximize the performance of your TAD-300L controller.
  • Process Optimization: Analyze your current dispensing processes and identify areas for improvement using the TAD-300L.

Contact Blaze today to learn how the TAD-300L time-compensated dispensing controller can revolutionize your fluid dispensing operations and drive significant improvements in accuracy, consistency, and efficiency.

1 Comment
February 13, 2025
Read more about the article TAD-280L | Precision Fluid Dispensing Controller
Controllers

TAD-280L | Precision Fluid Dispensing Controller

Increase throughput, reduce waste, and improve product quality with the TAD-280L. This high-performance controller offers unparalleled fluid dispensing precision and speed. Blaze can help you implement it.

Are you a manufacturer or professional seeking to enhance the precision and speed of your fluid dispensing operations? The TAD-280L high-performance controller is engineered to revolutionize your workflow, offering significant improvements in quantification accuracy and response time. Blaze can help you integrate the TAD-280L seamlessly into your existing systems or design new solutions that leverage its advanced capabilities.

Unmatched Precision for Superior Results

The TAD-280L is purpose-built for single-acting valve applications, delivering exceptional control and accuracy. Its innovative design significantly reduces tolerance in fluid quantification, shrinking it from ±20% to an industry-leading ±3%. This enhanced precision translates to:

  • Reduced Material Waste: Minimize costly material overruns and ensure consistent product quality.
  • Improved Product Quality: Achieve precise and repeatable fluid dispensing for consistent and reliable end products.
  • Increased Production Efficiency: Optimize your dispensing processes for faster throughput and reduced downtime.

    Product specifications:

    ModelTAD-280L
    Control MethodElectronic / Pneumatic System
    Dispensing pressure0~10kg/cm2 (S: Standard) 0~4kg/cm2 (L: Option) 0~2kg/cm2 (P: Option)
    Time Range0.01~99.99 sec
    Pattern Channel1~10 Channels
    Memory Function500 memories
    Display SectionLCD digital display
    Input / Output SignalOpen connector, DC 24V
    Out SignalOpen Collector, DC 24V
    Power SourceAC220V 50/60Hz (AC100V 50/60Hz:Option)
    External Dimension & weight176(W) x 154(D) x 72(H)mm, 2.4kg

Lightning-Fast Response for Enhanced Productivity

Time is critical in manufacturing. The TAD-280L’s high-speed response cuts dispense signal response time by an impressive 50%, enabling rapid start and stop functionality. This translates to:

  • Faster Cycle Times: Reduce wait times and accelerate your production processes.
  • Optimized Throughput: Increase your output without compromising on precision.
  • Improved Control: Achieve finer control over fluid dispensing for complex applications.

Key Features and Benefits:

  • Enhanced Precision: Achieve ±3% quantification accuracy, drastically reducing material waste and improving product consistency.
  • High-Speed Response: 50% faster dispense signal response time for quicker start and stop functionality, boosting productivity.
  • Precise Time Control: Adjust discharge time in 0.001-second increments for ultra-fine control and optimized dispensing.
  • Noise Reduction: Integrated silencer reduces operational noise by 50%, creating a more comfortable work environment.
  • Compact Design: Easily integrate the space-saving TAD-280L into your existing dispensing setups.

How Blaze Can Help:

Blaze specializes in designing and implementing customized fluid dispensing solutions. Our team of experts can assist you with:

  • System Integration: Seamlessly integrate the TAD-280L into your existing production lines.
  • Custom Design: Develop tailored dispensing systems that leverage the TAD-280L’s capabilities to meet your specific needs.
  • Technical Support: Receive expert guidance and support to maximize the performance of your TAD-280L controller.
  • Process Optimization: Analyze your current dispensing processes and identify areas for improvement using the TAD-280L.

Contact Blaze today to learn how the TAD-280L high-precision fluid dispensing controller can elevate your manufacturing operations to new levels of accuracy, speed, and efficiency.

1 Comment
February 13, 2025
Read more about the article BC-2080 | Fluid Dispensing Controller
Controllers

BC-2080 | Fluid Dispensing Controller

Boost production with the Cysco BC-2080 Liquid Dispenser. Offering unparalleled precision (0.005s repeat tolerance), versatile dispensing times, and robust reliability, it’s ideal for electronics, medical device manufacturing, and more. Partner with Blaze, your authorized Cysco distributor, for expert consultation and support. Contact us today!

Why Choose the Cysco BC-2080 Liquid Dispenser?

The Cysco BC-2080 is more than just a dispenser; it’s an investment in accuracy and productivity. Here’s why it stands out:

  • Unparalleled Precision: With a remarkable repeat tolerance of 0.005s, the Cysco BC-2080 ensures consistent and accurate dispensing every time, minimizing waste and maximizing product quality.
  • Versatile Dispensing Times: Adaptable to a wide range of applications, it offers adjustable dispensing times from 0.011s to 20s, accommodating various fluid viscosities and dispensing volumes.
  • Durable and Reliable: Built to withstand demanding production environments, the Cysco BC-2080 boasts a robust design and high-quality components, ensuring long-lasting performance.
  • User-Friendly Operation: Despite its advanced capabilities, the Cysco BC-2080 is designed for ease of use. The intuitive interface allows for quick setup and adjustments, minimizing downtime and maximizing productivity.
  • Wide Range of Air Pressure: With an air input of up to 100 psi and an air output of 1-100 psi (0.1-7 bar), the Cysco BC-2080 offers flexibility and control for various dispensing needs.


    Key Specifications at a Glance:
  • Model: Cysco BC-2080
  • Part No.: 300116
  • Dispensing Time: 0.011s – 0.1-10s; 0.2-20s
  • Repeat Tolerance: 0.005s
  • Voltage: 240VAC 50/60Hz
  • Internal Voltage: 24VDC
  • Air Input: Up to 100 psi
  • Air Output: 1-100 psi (0.1-7 bar)
  • Dimensions & Weight: 240(W) x 210(D) x ((70) mm, 3.5kg

Partner with Blaze: Your Authorized Cysco Distributor

Choosing the right equipment is crucial, but having the right support is equally important. As an authorized distributor for Cysco, Blaze is your trusted partner for all your dispensing needs. We offer:

  • Expert Consultation: Our team of experienced professionals can help you select the ideal Cysco BC-2080 configuration for your specific application.
  • Seamless Integration: We provide guidance and support to ensure smooth integration of the Cysco BC-2080 into your existing production line.
  • Comprehensive Support: From installation and training to maintenance and repairs, we offer comprehensive support to maximize the lifespan and performance of your equipment.
  • Competitive Pricing: We offer competitive pricing and flexible purchasing options to make the Cysco BC-2080 accessible to businesses of all sizes.
  • Timely Delivery: We understand the importance of minimizing downtime. We ensure prompt and efficient delivery of your equipment and parts.

Contact Blaze Today!

Ready to enhance your production process with the Cysco BC-2080 Liquid Dispenser? Contact Blaze today to learn more about how we can help you achieve your goals. Our team is eager to assist you with your projects and provide tailored solutions to meet your unique requirements.

Don’t compromise on precision and efficiency. Choose the Cysco BC-2080 Liquid Dispenser and partner with Blaze for unparalleled support and expertise.

1 Comment
February 12, 2025
Read more about the article Dispensing Systems | Ultra Micro Nozzles
Dispensing Systems / Ultra Micro Nozzles

Dispensing Systems | Ultra Micro Nozzles

Achieve unparalleled precision in your manufacturing process with micro-nozzles. This post examines the challenges of micro-dispensing and how specialized micro-nozzles, made from materials like stainless steel and tungsten carbide, deliver precise volumes of fluids into ultra-fine holes. Explore applications in semiconductors, medical devices, and more, and discover the key factors for selecting the ideal micro-nozzle.

Understanding the Challenges of Micro-Dispensing

Micro-dispensing presents unique challenges. Traditional dispensing methods often lack the precision required for extremely small holes, leading to material waste, inconsistent application, and compromised product performance. This is where micro-nozzles come into play. These specialized tools are engineered to deliver precise volumes of fluids or other materials into incredibly small openings, ensuring accuracy and consistency.

Key Components for Ultra-Fine Hole Dispensing

  • Micro-Needle/Dispensing Nozzle: These ultra-fine needles are crafted from materials like stainless steel and are designed for accurate dispensing. With diameters reaching as small as 50μm, they are perfect for applications demanding extreme precision. They are used in various applications, including:

    • Dispensing Nozzles: Precisely controlling the flow of liquids or adhesives.
    • Ion Beam Grid: Used in semiconductor manufacturing for precise material deposition.
    • Special Semiconductor Components: Enabling the fabrication of advanced electronic devices.

  • Ion Beam Grid Hole Processing (FIB Grid): Utilizing Molybdenum (Mo), these grids feature incredibly small holes with diameters down to 10μm. Fabricated using Focused Ion Beam (FIB) techniques, they represent the pinnacle of micro-fabrication, with minimum hole diameters reaching 0.015mm.

  • Microfluidic Nozzles: Also featuring 50μm diameters and constructed from WC (likely Tungsten Carbide), these nozzles are designed for precise fluid handling in microfluidic applications.

Material Considerations for Micro-Nozzles

The choice of material is crucial for micro-nozzle performance.

  • Stainless Steel: Offers excellent corrosion resistance and durability, making it a popular choice for general micro-dispensing.
  • Molybdenum (Mo): Possesses high temperature strength and is often used in specialized applications like ion beam grids.
  • Tungsten Carbide (WC): Known for its extreme hardness and wear resistance, making it ideal for abrasive materials or high-pressure applications.

Applications Across Industries

Micro-nozzles play a vital role in a wide range of industries:

  • Semiconductor Manufacturing: Enabling the fabrication of integrated circuits and microchips.
  • Electronics Assembly: Precise application of adhesives and conductive materials.
  • Medical Device Manufacturing: Producing intricate medical devices with precise fluid delivery.
  • Pharmaceutical Research: Precise dispensing of reagents and drugs in research and development.
  • Microfluidics: Controlling and manipulating small volumes of fluids for various applications.

Choosing the Right Micro-Nozzle

Selecting the appropriate micro-nozzle is critical for achieving optimal results. Factors to consider include:

  • Material Compatibility: Ensuring the nozzle material is compatible with the dispensed substance.
  • Hole Diameter: Matching the nozzle diameter to the required dispensing volume and target hole size.
  • Pressure and Flow Rate: Considering the pressure and flow rate requirements of the application.
  • Durability and Longevity: Selecting a nozzle that can withstand the demands of the application.

Conclusion

Micro-nozzles are essential tools for achieving precise dispensing into ultra-fine holes. Their applications span numerous industries, driving innovation and enabling the production of advanced products. By understanding the different types of micro-nozzles, their materials, and key features, manufacturers can select the optimal solution for their specific micro-dispensing needs. As technology continues to advance, the demand for even more precise and miniaturized dispensing solutions will undoubtedly drive further innovation in this critical field.

Comments Off on Dispensing Systems | Ultra Micro Nozzles
February 12, 2025
Read more about the article BV-T900-MINI | Valve for High Viscosity Fluid
Dispensing Systems / Two Liquid Type Valves / Valves

BV-T900-MINI | Valve for High Viscosity Fluid

Increase accuracy & efficiency with the BV-T900-MINI. This compact valve precisely dispenses high viscosity materials with a detachable design & suck back mechanism.

Overview

The BV-T900-MINI is a compact version of the BV-T900, designed for precise small-volume dispensing of high viscosity materials. This detachable twin valve features two liquid inlets and is compatible with a two-liquid mixer, making it perfect for accurate and controlled dispensing of resin and hardener in 2K material applications. The integrated suck back mechanism ensures clean, drip-free dispensing, preventing clumping or tailing and providing consistent results.

Key Benefits

  • Compact Design: Ideal for applications requiring small-volume dispensing, offering high precision in a smaller form factor, saving valuable workspace.
  • Enhanced Precision: Precisely dispenses high viscosity materials, including resin and hardener, for accurate and consistent material application.
  • Improved Efficiency: Detachable twin valve design allows for quick mixer replacement and easy maintenance, minimizing downtime and maximizing productivity.
  • Reduced Waste: The suck back mechanism eliminates excess material, preventing waste and improving material utilization.
  • Versatility: Suitable for a wide range of 2K material applications requiring precise small-volume dispensing.

Key Features

  • Compact Design: Ideal for applications requiring small amount dispensing, offering high precision in a smaller form factor.
  • Two-Fluid Type Valve: Precisely dispenses high viscosity materials, including resin and hardener.
  • Detachable Twin Valve: Easily detachable for quick mixer replacement and maintenance, enhancing operational efficiency.
  • Dual Liquid Inlets: Supports two-fluid dispensing, perfect for two-component applications.
  • Suck Back Mechanism: Prevents clumping and tailing, ensuring clean and accurate fluid delivery.

     

    Product specifications:

    ModelBV-T900-MINI
    ON/OFF MethodSuck Back
    Applicable viscosity1~PASTE
    Input Air Pressure5kgf/cm2
    Max. fluid IN-LET pressure60kgf/cm2
    Max. operation number60times/min
    IN-LET FittingsPT 1/4″
    Wet-part materialAL 6061
    Valve materialAL 6061
    Weight413g

Contact us for a customized quote on the BV-T900-MINI High Viscosity Valve to meet your specific application needs.

1 Comment
January 26, 2025
Read more about the article BV-T900 | High Viscosity Valve
Dispensing Systems / Two Liquid Type Valves / Valves

BV-T900 | High Viscosity Valve

Increase accuracy & reduce waste with the BV-T900. This two-fluid valve handles high viscosity materials with precision, featuring a detachable design & suck back mechanism.

Overview

The Banseok BV-T900 is a high-performance two-fluid type suck back valve specifically designed for the precise dispensing of high viscosity materials. This detachable twin valve features two liquid inlets and is compatible with a two-liquid mixer, providing accurate control over the dispensing of both resin and hardener. The integrated suck back mechanism ensures clean, drip-free dispensing, eliminating excess material and preventing clumping or tailing at the end of each dispense cycle.

Key Benefits

  • Enhanced Precision: Precisely controls the dispensing of both resin and hardener for accurate and consistent material application.
  • Improved Efficiency: Detachable twin valve design allows for quick maintenance and easy mixer replacement, minimizing downtime and maximizing productivity.
  • Reduced Waste: The suck back mechanism eliminates excess material, preventing waste and improving material utilization.
  • Versatility: Suitable for a wide range of high viscosity materials and compatible with various two-liquid mixers.
  • High Performance: Handles high viscosity materials with ease, ensuring smooth and reliable dispensing in demanding industrial applications.

Key Features

  • Two-Fluid Type Valve: Perfect for high viscosity materials, ensuring accurate and controlled dispensing of resin and hardener.
  • Detachable Twin Valve Design: Easily detachable for quick maintenance and mixer replacement.
  • Dual Liquid Inlets: Allows for the simultaneous dispensing of two different fluids, ideal for 2K material applications.
  • Suck Back Mechanism: Prevents clumping and tailing, ensuring clean and precise fluid delivery.
  • High Viscosity Compatibility: Specially engineered to handle high viscosity fluids, making it suitable for demanding industrial applications.


    Product specifications:

    ModelBV-T900
    ON/OFF MethodSuck Back
    Applicable viscosity1~PASTE
    Input Air Pressure5kgf/cm2
    Max. fluid IN-LET pressure60kgf/cm2
    Max. operation number60times/min
    IN-LET FittingsPT 1/4″
    Wet-part materialAL 6061
    Valve materialAL 6061
    Weight1040g

Contact us for a customized quote on the BV-T900 High Viscosity Valve to meet your specific application needs.

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January 26, 2025